Workmanship Standards Personnel Certification Program
May 21, 2020LPR 8739BLPR 8739BEffective Date: May 21, 2020Expiration Date: May 31, 2025Langley Research CenterWorkmanship Standards PersonnelCertification ProgramNational Aeronautics and Space AdministrationPage 1 of 19Verify the correct version before use by checking the LMS website
May 21, 2020LPR 8739BTABLE OF CONTENTSCHANGE HISTORY LOG . 3PREFACE . 4P.1P.2P.4P.5P.6PURPOSE . 4APPLICABILITY . 4APPLICABLE DOCUMENTS AND FORMS . 5MEASUREMENT/VERIFICATION . 5CANCELLATION . 5INTRODUCTION . 6PURPOSE . 6SCOPE . 6VISION, TRAINING, & CERTIFICATION . 7GENERAL . 7VISION REQUIREMENTS. 7TRAINING . 8CERTIFICATION PROCESS . 12CERTIFICATION LEVELS . 13MAINTENANCE OF CERTIFICATION STATUS . 13RECORDS . 15MAINTENANCE OF RECORDS . 15TRAINING RESOURCES . 16LEVEL B INSTRUCTOR TRAINING . 16APPENDIX A. DEFINITIONS . 17APPENDIX B. ACRONYMS . 18APPENDIX C. REFERENCES . 19Page 2 of 19Verify the correct version before use by checking the LMS website
May 21, 2020LPR 8739BCHANGE HISTORY LOGStatusDocumentRevisionApproval DateDescriptionApprovalBaselineAAugust 9, 2011Initial ReleaseStephen G. JurczykDeputy DirectorRevisionBNew DateRevisionPage 3 of 19Verify the correct version before use by checking the LMS website
May 21, 2020LPR 8739BPREFACEP.1PURPOSEa.This document sets forth certification requirements for performing work coveredby the NASA Workmanship Standards at Langley Research Center (LaRC), aswell as the requirements for recertification and maintenance of the workmanshipcertifications. Workmanship is the control of design features, materials, andassembly processes to achieve the desired performance and reliability forsubassembly interconnections—specifically those in printed wiring assembliesand cable harnesses—and the use of inspection techniques and defect criteria toassure interconnect quality. Workmanship standards promote design andfabrication practices that facilitate repeatable, high-quality outcomes and thathave a strong history of success in space missions. Obtaining and maintainingworkmanship certification is an important part of a quality system.b.The requirements in this directive are mandatory for personnel working onprojects involving flight hardware and mission critical ground support equipmentfor spaceflight projects that include atmospheric science instruments, satellitesand missions, International Space Station payloads and experiments, andplanetary science payloads and missions. These requirements may also berequired on risk-reduction flights, flight experiments, flights of opportunity that aresub-orbital, sounding rockets, un-crewed aerospace vehicles, drop models, andmajor Unmanned Aerial Vehicle (UAV) operations, as specified in their respectiveProduct Assurance Plans.P.2APPLICABILITYa.This LPR is applicable to all LaRC employees and contractors to the extentspecified in their contracts.b.In this directive, all mandatory actions (i.e., requirements) are denoted bystatements containing the term "shall.” The terms: "may" or "can" denotediscretionary privilege or permission, "should" denotes a good practice and isrecommended, but not required, "will" denotes expected outcome, and "are/is"denotes descriptive material.c.In this directive, all document citations are assumed to be the latest version,unless otherwise noted.P.3AUTHORITYa.National Aeronautics and Space Act, 51 U.S.C. § 20113 (a).Page 4 of 19Verify the correct version before use by checking the LMS website
May 21, 2020LPR 8739BP.4APPLICABLE DOCUMENTS AND FORMSa.LPR 8739.21, Langley Research Center (LaRC) Procedures and Guidelines forElectrostatic Discharge (ESD) Control of ESD-Sensitive (ESDS) DevicesProgram.b.LMS-CP-4316, Off-Site/On-Site Training Process.c.LF 359, Workmanship Standards Certification Record.d.NASA-STD-8739.1, Workmanship Standard for Polymeric Application onElectronic Assemblies.e.NASA-STD-8739.4, Workmanship Standard for Crimping, InterconnectingCables, Harnesses, and Wiring.f.NASA-STD-8739.5, Workmanship Standard for Fiber Optic Terminations, CableAssemblies, and Installation.g.NASA-STD-8739.6, Implementation Requirements for NASA WorkmanshipStandards.h.IPC J-STD-001 with Space Addendum, Requirements for Soldered Electrical andElectronic LLATIONLPR 8739A-1, dated August 9, 2011David F. YoungMay 21, 2020Deputy DirectorDateDistribution:Approved for public release via the Langley Management System; distribution isunlimitedPage 5 of 19Verify the correct version before use by checking the LMS website
May 21, 2020LPR 8739BINTRODUCTIONPURPOSEThis document establishes responsibilities for training and certifying Langley ResearchCenter (LaRC) personnel performing work as instructors, inspectors, and operatorscovered by the NASA workmanship standards, including those for Polymeric Applicationon Electronic Assemblies; Crimping, Interconnecting Cables, Harnesses, and Wiring;Fiber Optic Terminations; and the IPC J-Standard for Soldered Electrical and ElectronicAssemblies as adopted by NASA Headquarters (HQ).SCOPEThis document is applicable to LaRC personnel working on projects involvingflight hardware, mission critical ground support equipment, and elements thereof, asstipulated in their project Product Assurance Plans (PAP).These workmanship standards’ requirements shall be used for spaceflightprojects that include atmospheric science instruments, satellites and missions,International Space Station payloads and experiments, and planetary science payloadsand missions. These requirements may also be required on risk-reduction flights, flightexperiments, flights of opportunity that are sub-orbital, sounding rockets, un-crewedaerospace vehicles, drop models, and major Unmanned Aerial Vehicle (UAV)operations.This document sets forth requirements for Level A instructors, Level Binstructors, inspectors, and operators performing work under the NASA workmanshipstandards. Level A instructors are responsible for training Level B instructors, who inturn train personnel to be certified under the workmanship standards at LaRC toperform workmanship operations and inspections.Page 6 of 19Verify the correct version before use by checking the LMS website
May 21, 2020LPR 8739BVISION, TRAINING, & CERTIFICATIONGENERALPersonnel performing duties that involve workmanship standard disciplines (e.g.,polymerics; fiber optics; crimping, wiring, cables and harnesses; and soldering) shall becertified under the applicable standard as either instructors (i.e., Level A or Level B),operators, or inspectors.Level A instructors are proficient in the knowledge of workmanship standardsallowing personnel to facilitate training courses to Level B personnel in the relevantworkmanship standards. Level A instructors are trained and certified to train Level Binstructors, operators, and inspectors.NASA LaRC Level B instructors are personnel trained by a Level A instructor.Level B instructors have proficient knowledge in workmanship standards and facilitatetraining courses to his or her internal team (e.g., NASA Center) comprised of operatorsand inspectors in the relevant workmanship standards. NASA LaRC Level B instructorsare trained and certified to train operators and inspectors.Inspectors are trained and certified to inspect for conformance to therequirements of the discipline standard.Operators are trained and certified to perform discipline tasks in conformancewith the requirements of the applicable standard.Certified operators shall be authorized to perform work on flight and flightassociated hardware.Certified inspectors shall be authorized to approve flight and flight-associatedhardware.Operators, inspectors, and instructors shall be qualified to fulfill all requirementsof the applicable workmanship standard for their assigned tasks.Certification shall consist of appropriate training and approval. Proficiency andunderstanding of the requirements shall be a requisite for certification andrecertification, and requires the signature of the personnel’s supervisor per LF 359,“Workmanship Standards Certification Record.” VISION REQUIREMENTSVision screening shall be performed within 23 months of the training orretraining start date, as a prerequisite for NASA workmanship standards training.Vision testing shall be a prerequisite for initial training and retraining. Visiontesting shall not be required for Electrostatic Discharge (ESD) training or ESDcertification unless required by the local ESD Control Program.Vision tests shall be administered a minimum of once every two years by aqualified examiner using standard instruments and techniques.Vision testing shall verify the following:a.Near Vision – Ability to demonstrate near vision capability through Jaeger 1 at 14inches (355.0 mm), reduced Snellen 20/20, or equivalent approved testingmethods.Page 7 of 19Verify the correct version before use by checking the LMS website
May 21, 2020b.LPR 8739BColor Vision – ability to distinguish red, green, blue, and yellow colors asprescribed in Dvorine Charts, Ishihara Plates, AO-HRR Tests, or equivalentapproved testing methods. A practical test, using color coded wires or electricalparts, is acceptable for color vision testing.Vision requirements may be met with corrected vision (e.g., eyeglasses orcontact lenses).Documentation indicating that minimum visual requirements have been met shallbe made available to training centers or instructors when students register forworkmanship training.TRAININGTraining for NASA LaRC Level B Instructors consists of attending theworkmanship training courses at NASA’s Manufacturing Technology Transfer Center(MTTC) (Eastern Region) (see Chapter 4).Training for LaRC personnel as operators and inspectors shall be from a certifiedNASA LaRC Level B Instructor, unless the LaRC Mission Assurance Branch Headapproves training from another source.Training shall be initiated and verified complete by the supervisor for personnelselected to perform duties requiring specific workmanship standards by:a.Signing up personnel for training by adding them to the SATERN curriculumfollowing the procedures laid out in Table 2-A.b.Providing signed supervisor statement on personnel-completed NASA LF 359s.Training shall be conducted by the appropriate personnel according to thehierarchy described in the certification level information (see Section 2.5).A training card will be issued to those who successfully meet the trainingrequirements for the relevant workmanship standard.Page 8 of 19Verify the correct version before use by checking the LMS website
New Effective DateLPR 8739BTable 2-A. Workmanship Standard Certification rnesses andWiring (CCH)TrainingRequirementsSupervisorSign up employeeby adding theneeded curriculumto the employee’sSATERN trainingplan:1) SATERN ADMIN2) Learner needsmanagement3) Add curriculum4) Find employee insystem5) Click curriculumID & select “next”Initial CertificationPaperworkRequired toProcessCertification CardAttend NASA LaRC Level B Instructor's Class(scheduled as needed)Instructor emailsSMAO Admin a list ofnames of who tookclass and whetherthey wereinstructor/operator/inspectorSign up for CCH Curriculum in SATERN:LARC-CABLE-CRIMP-HARNESSOPERATOR/INSPECTOR (LARC-SAFETY-CCHOPERATOR/INSPECTOR)Upon completion of course (CRIMPING,INTERCONNECTING CABLES, HARNESSES, ANDWIRING-OPERATORS - INITIALCERTIFICATION (COURSE LARC-CICHW-O)), fill outLF 359 found in the Langley Management System(LMS)Employee tocomplete LF 359 andhave it signed bysupervisor beforesending it to SMAO.SMAO Admin willplace in SATERNupon receipt.Type of CardIssued &ExpirationCCH Card isissued (expiresin 2 years)Obtain Supervisor Signature of Approval on LF 359Send completed and signed form to Safety andMission Assurance Office (SMAO) at mail stop MS 305Soldering/JSTD TrainngRequirementsSign up employeeby adding theneeded curriculumto the employee’sSATERN trainingplan:1) SATERN ADMINAttend NASA LaRC Level B Instructor's Class(scheduled as needed)Page 9 of 19Verify the correct version before use by checking the LMS websiteInstructor emailsSMAO Admin a list ofnames of who tookclass and whetherthey wereinstructor/operator/inspectorJSTD Card isissued (expiresin 2 years)
New Effective DateDisciplineLPR 8739BSupervisor2) Learner needsmanagement3) Add curriculum4) Find employee insystem5) Click curriculumID & select “next”ElectrostaticDischarge(ESD) TrainingRequirementsSign up employeeby adding theneeded curriculumto the employee’sSATERN trainingplan:1) SATERN ADMIN2) Learner needsmanagement3) Add curriculum4) Find employee insystem5) Click curriculumID & select “next”Initial CertificationSign up for Soldering Curriculum in SATERN:LARC-SOLDERING ELECTRICAL CONNECTIONSOPERATORIINSPECTOR (LARC-SAFETY-SOLDER)Upon completion of course (SOLDERED ELECTRICALCONNECTIONS-OPERATORS - INITIALCERTIFICATION (COURSE LARC-SECO)), fill out LF359 found in the Langley Management System (LMS)Obtain Supervisor Signature of Approval on LF 359Send completed and signed form to Safety andMission Assurance Office (SMAO) at mail stop MS 305Sign up for ESD Curriculum in SATERN:LARC-ESD CONTROL OF ESD-SENSITIVE (ESDS)DEVICES (LARC-SAFETY-ESD)Upon completion of course (ESD CONTROLTRAINING PREREQUISITE (COURSE LARC-ESDCNTRL-TRNG2), fill out LF 359 found in the LangleyManagement System (LMS)Obtain Supervisor Signature of Approval on LF 359Send completed and signed form to Safety andMission Assurance Office (SMAO) at mail stop MS 305Page 10 of 19Verify the correct version before use by checking the LMS websitePaperworkRequired toProcessCertification CardType of CardIssued &ExpirationEmployee tocomplete LF 359 andhave it signed bysupervisor beforesending it to SMAO.SMAO Admin willplace in SATERNupon receipt.Employee tocomplete LF 359 andhave it signed bysupervisor beforesending it to SMAO.SMAO Admin willplace in SATERNupon receipt.LF 359 sent to MABWorkmanshipStandard Work Leadfor record keepingLARC-LF 359ESD BasicCard issued(expires in 2years)
New Effective DateDisciplinePolymericTrainngRequirementsLPR 8739BSupervisorSign up employeeby adding theneeded curriculumto the employee’sSATERN trainingplan:1) SATERN ADMIN2) Learner needsmanagement3) Add curriculum4) Find employee insystem5) Click curriculumID & select “next”Initial CertificationPaperworkRequired toProcessCertification CardAttend NASA LaRC Level B Instructor's Class(scheduled as needed)Instructor emailsSMAO Admin a list ofnames of who tookclass and whetherthey wereinstructor/operator/inspectorSATERN Curriculum: POLYMERIC APPLICATIONSON ELECTRONIC ASSEMBLIES FOROPERATORS (LARC-SAFETY-POLYMERICOPERATOR)Upon completion of course (POLYMERICAPPLICATIONS ON ELECTRONIC ASSEMBLIESFOR OPERATORS - INITIALCERTIFICATION (COURSE LARC-PAEAO)), fill outLF 359 found in the Langley Management System(LMS)Employee tocomplete LF 359 andhave it signed bysupervisor beforesending it to SMAO.SMAO Admin willplace in SATERNupon receipt.Obtain Supervisor Signature of Approval on LF 359Send completed and signed form to Safety andMission Assurance Office (SMAO) at mail stop MS 305Note: Once enrolled in a curriculum, SATERN provides reminders of recertification requirements.Page 11 of 19Verify the correct version before use by checking the LMS websiteType of CardIssued &ExpirationPolymericCard is issued(expires in 2years)
New Effective DateLPR 8739BCERTIFICATION PROCESSCertification is the act of verifying and documenting the completion of requiredtraining, and if required, On-the-Job Training (OJT), with demonstrated proficiency.Supervisors shall certify their personnel per Section 2.3.2 of this LPR.Level A and B instructors shall be certified as noted in the Certification Level (seeSection 2.5).Completion of NASA Langley Form (LF) 359, “Workmanship StandardsCertification Record,” by personnel and signed by their supervisor, shall provide thenecessary documentation of qualification to perform the relevant workmanship duties.Individual supervisors may establish On-The-Job (OJT) or other trainingrequirements in addition to the workmanship training. This training shall be maintainedby the supervisor.Individual supervisors shall document successful completion of theseadditional requirements in the individual’s certification record.Personnel who perform operator or inspector tasks for any of the electricalprocess skills shall minimally meet the certification/recertification training requirementsof Table 2-B.Note: See LPR 8739.21 for Electrostatic Discharge Control workmanshiprequirements.Table 2-B. Workmanship Standards Training Requirements TCERTCERTStandardOperators and InspectorsPolymericApplicationCrimping, Cables,Harnesses, &WiringFiber OpticTerminationsHand SolderRECERTLevel B 616J-STD001xS40164816Candidate civil service and contractor personnel who meet the workmanshiptraining and vision requirements shall be certified by their supervisors.Evidence of workmanship certification status shall be maintained by the trainedpersonnel in the form of a card provided by the Safety and Mission Assurance Office(SMAO) and presented to Quality Assurance personnel when requested.Personnel Supervisors shall:Page 12 of 19Verify the correct version before use by checking the LMS website
New Effective DateLPR 8739Ba.Sign supervisor statement on personnel-completed LF 359s.b.Enroll employees into the SATERN training curriculum for each discipline asrequired for their duties.c.Maintain a documented record of the workers’ LF 359s.d.Maintain other forms of documentation (e.g., OJT) as evidence of additionaltraining as long as they have been properly signed by the supervisor.e.Ensure workmanship operators and inspectors are familiar with the necessaryrequirements of each Workmanship Standard Training (WST) module, and otherpertinent requirements of the workmanship standards in order to properlyperform their duties. These duties typically required a broad understanding of theworkmanship standards such as polymeric application and soldering.f.Reassign employees if they fail to meet certification requirements.CERTIFICATION LEVELSLevel A InstructorsLevel A NASA instructors are certified by the NASA Training andCertification Board.Level B InstructorsNASA LaRC Level B instructors are an integral part of the qualityassurance function and shall be NASA civil servants (CS) selected by the MAB Head.The NASA LaRC Level B instructors shall train both CS and contractors.Certification of NASA LaRC Level B instructors shall be provided by theLaRC MAB Head (i.e., supervisor) based on successful completion of training given bya Level A NASA instructor. The MAB Head provides signed supervisor statement onpersonnel (i.e., Level B instructor) completed LF 359.Upon successful course completion, a training certificate shall be issued tothe NASA LaRC Level B instructors.Inspectors and OperatorsCertification of inspectors shall be provided by the LaRC MAB Headbased on successful completion of training given by a Level A instructor or NASA LaRCLevel B instructor.Certification of operators shall be provided by the respective personnelsupervisor based on successful completion of training given by a Level A instructor orby a NASA LaRC Level B instructor.Certification of supplier personnel shall be the responsibility of the suppliermanager.When operators are certified to perform limited operations or processes, itshall be stated on the certification card.MAINTENANCE OF CERTIFICATION STATUSPage 13 of 19Verify the correct version before use by checking the LMS website
New Effective DateLPR 8739BMaintenance of certification by periodic retraining of instructors, operators, andinspectors shall be performed per the NASA-STD-8739A, “ImplementationRequirements for NASA Workmanship Standards,” captured in Table 2-A.Recertification of NASA LaRC Level B instructors shall be achieved afterthe successful completion of retraining provided by a Level A NASA instructor.Recertification of operators and inspectors shall be achieved aftersuccessful completion of retraining provided by a Level A NASA instructor or a NASALaRC Level B instructor.Recertification shall be required when:a.Proficiency in the assigned NASA Standards workmanship requirements are notmet, including:(1)Instructors – knowledge of assigned NASA Standard lacking.(2)Operators – unsatisfactory quality of articles fabricated(3)Inspectors – unsatisfactory quality of inspections performed.(4)Quality/quantitative data demonstrates a need for recertification.b.New soldering or inspection techniques have been approved.c.Work period interruption of greater than six months has occurred.d.Two years has elapsed since last certification.Certification shall be revoked when:a.Personnel fail recertification.b.Employment is terminated.c.Personnel do not perform the NASA workmanship standard method for whichthey were certified for at least six months.Note: The Level B instructor may extend the personnel’s certification for a periodnot to exceed 12 months.Page 14 of 19Verify the correct version before use by checking the LMS website
New Effective DateLPR 8739BRECORDSMAINTENANCE OF RECORDSThe following records shall be maintained for a period of five years by thepersonnel supervisor, and then destroyed when the personnel duties have beenchanged or the personnel are reassigned by the supervisor:a.Personnel-documented training on LF 359.b.List of any OJT or other training required in addition to the requirements identifiedin Section 2.3.c.Record of equivalent work experience, if used to justify OJT.Page 15 of 19Verify the correct version before use by checking the LMS website
New Effective DateLPR 8739BTRAINING RESOURCESLEVEL B INSTRUCTOR TRAININGThe NASA certifying body for Level A training resides with Jet PropulsionLaboratory (JPL) and Goddard Space Flight Center (GSFC) at their training centers.Training of Level B instructors is available at the East Coast NASAManufacturing Technology Transfer Center (NMTTC) associated with Goddard SpaceFlight Center (GSFC) or the West Coast NMTTC associated with the Jet PropulsionLaboratory (JPL).a.Goddard Space Flight Center (GSFC)NASA’s Manufacturing Technology Transfer Center (MTTC) (Eastern Region)Code 300.1Greenbelt, MD 20771(410) 964-7616 FAX (410) 964-7609b.Jet Propulsion Laboratory (JPL)NASA’s Manufacturing Technology Transfer Center (MTTC) (Western Region)MS83-2044800 Oak Grove DrivePasadena, CA 91109(818) 354-6730 FAX (818) 393-0090Suppliers shall not train operator or civil servant inspector personnel forcertification or recertification for the standards listed in P.4 without expressed writtenpermission from the LaRC MAB Head.Page 16 of 19Verify the correct version before use by checking the LMS website
New Effective DateLPR 8739BAPPENDIX A. DEFINITIONSCertification: Act of verifying and documenting the completion of required training, andif required, On-the-Job Training (OJT) with demonstrated specified proficiency.On-the-Job Training (OJT): Ability to demonstrate the performance of the disciplinetask that requires documentation/qualification. Documentation includes previous workhistory and period of performance.Personnel Supervisor: The organizational line manager who provides supervisoryfunctions and responsibilities for employees.Recertification: The process of reconfirming the certification of an individual by trainingand/or proficiency test at the end of a predetermined period or when lack of proficiencydictates.Vision Screening: A brief evaluation (such as with a Snellen – or “big E” – chart) andcan be performed by a primary care doctor as part of a regular physical. A visionscreening cannot diagnose exactly what is wrong with your eyes; instead, it can indicatethat you should make an appointment with an ophthalmologist optometrist for a morecomprehensive dilated eye examination.Page 17 of 19Verify the correct version before use by checking the LMS website
New Effective DateLPR 8739BAPPENDIX B. ACRONYMSGSFCGoddard Space Flight CenterHQHeadquartersJPLJet Propulsion LaboratoryLaRCLangley Research CenterLMSLangley Management SystemNASANational Aeronautics and Space AdministrationNMTTCNASA Manufacturing Technology Transfer CenterOJTOn-the-Job TrainingPAPProduct Assurance PlanSMAOSafety and Mission Assurance OfficeSTDStandardUAVUnmanned Aerial VehicleWSTWorkmanship Standard TrainingPage 18 of 19Verify the correct version before use by checking the LMS website
New Effective DateLPR 8739BAPPENDIX C. REFERENCESNASA-STD-8739.2, Workmanship Standard for Surface Mount Technology.NASA-STD-8739.3, Soldered Electrical Connections.Page 19 of 19Verify the correct version before use by checking the LMS website
NASA-STD-8739.1, Workmanship Standard for Polymeric Application on Electronic Assemblies. e. NASA-STD-8739.4, Workmanship Standard for Crimping, Interconnecting Cables, Harnesses, and Wiring. f. NASA-STD-8739.5,
York Haven Fabricators, Inc. Workmanship Standards 2 This document is a statement to the quality and workmanship of York Haven Fabricators, Inc., henceforth referred to as YHF. The definitions, procedures, and responsibilities contained in this Workmanship
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In “The Nature and Art of Workmanship,” David Pye proposes the concept of ‘the workmanship of risk’: If I must ascribe a meaning to the word craftsmanship, I shall say as a first approximation that it means simply workmanship using any kind of technique or apparatus, in which the qu
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