THE OMNI ADVANTAGE - Douglasequipment

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THE OMNI ADVANTAGE1

AUTOMOTIVEIndexAutomotive.3Battery Handling.12Case Handling.14Drum Handling.18Food Handling.20Foundry.24Glass Handling.28Pallet Handling.30Steel Handling.34Tube/Pipe/Roll.40More Solutions.42Standard Offering.46Options.51The Omni AdvantageOmni Metalcraft Corp. is your single source forconveyors and material handling equipment.We offer a comprehensive line of products to meetyour needs. From transporting totes and aligningpackages, to rotating engines and diverting tires,Omni is your solution.Our careful planning, attention to detail and industryleading experience are aimed at providing you withquality products that are specific to your needs. Andno matter how complex the application may be,Omni’s goals are simple.We will work closely with you to understand yourapplication and help turn your concept into reality. Wewill provide you with products and services that helpyou succeed.Omni is your supplier. Omni is your solution. Omni isthe advantage you need.2Rim Handling SystemChain Driven Live Roller Conveyor (CDLR) with fork pockets for palletloading feeds a turntable equipped with CDLR mounted to a scissor liftfor ergonomic unloading of stacked pallets. UHMW scheduling tablesare affixed to the sides to aide the operator in manually unloading tirerims off pallets. The rims are loaded onto multiple lanes of CDLR withUltrex Sleeves which feed escapements releasing the rims to the3main line.

AUTOMOTIVEHigh Speed Tire Transportation Transverse Roller Top (TRT) Plastic Belt Conveyor Three Tier Multiple Infeed Heavy Duty Structural Steel Leg ConstructionTractor Tire Mounting Tandem Scissor Lift Heavy Duty Construction 75,000 lb. CapacityRemanufacturing Engine Blocks Chain Driven Live Roller Conveyor Transfer Car4Rotor Turnover Device Internal Padded Chain Conveyor Discharge Chain Driven Live Roller Conveyor Ultrex Sleeves for Rotor Accumulation Pneumatic Turnover DeviceTire Silo Oval Chain Driven Live Roller Conveyor Flowrail Guides Ultrex Sleeves for Accumulation Hold DownsSeat Pallet Stacker Reversing Chain Conveyor Gravity Roller Conveyor Pneumatic Tip Up Device Dunnage Stacker5

AUTOMOTIVEEngine Block Assembly Station Chain Driven Live Roller Conveyor Embedded Locating Stop Device Hydraulic Tilter TurntableEngine Turnover Split Lane Chain Driven Live Roller Conveyor Large Diameter Urethane Coated Rollers UHMW Side Guides Powered Turnover DeviceAutomotive Glass Inspection,Trimming and Assembly Station Powered Turntable Lift and Rotate, PneumaticallyActuated Suction Cups Ergonomic Workstations Urethane Covered Glass Supports6Pallet Pack-Out Station Zoned Chain Driven Live Roller Conveyor Two Strand Chain Transfer Adjustable End Stops Side Load Fork Truck Pockets Pneumatic Blade Stops7

AUTOMOTIVETire Reject Line Transverse Roller Top (TRT)Plastic Belt Conveyor Pneumatic Diverter Arm Gravity Roller DeclineMulti Lane Manual Tire Switch Transverse Roller Top (TRT)Plastic Belt Conveyor Gravity Roller Guides Three Lanes WideTire Storage and Assembly Gravity Roller Silo Flowrail Guides Pneumatic Tire Tip Up Ball Transfer Workstation8Tractor Tire Assembly Custom Scissor Lifts Simultaneous Actuation9

SPOTLIGHTIntralox Series 400 TransverseRoller Top (TRT)Ultrex Sleeves forAccumulationRadius Roller GuidesTire Unloading SystemFlowrail GuidesThe Application:Ergonomic tire unloadingThe Need:An automotive manufacturer added two new docks to their current tiresystem. They needed to receive tires from the new docks to existing plantconveyor.The Solution:Omni Metalcraft Corp. provided a Chain Driven Live Roller ConveyorPneumatic Lift Gate to bridge the gap between the delivery truck and theplant conveyor while also allowing operators to pass through. TransverseRoller Top Plastic Belt Conveyor was integrated with the CDLR to transferthe tires from the lift gate to the existing conveyor.10Pneumatic Lift Gate11

BATTERY HANDLINGBattery Curing and Storage Modular Plastic Belt Conveyor Low Speed Multi-Lane Gravity Roller Conveyor Workstation Zero Pressure Accumulation MotorDriven Roller ConveyorBattery Storage Gravity Roller Conveyor Multi-Lane Staggered Manual Blade Stops12Automated Cell Zero Pressure MDR Conveyor System forBattery Assembly and StorageA dual tier, four lane, compact, yet heavy duty, Motor Driven Roller Conveyorsystem accepts batteries that are assembled and placed on a palletrobotically. The pallet is then positioned utilizing a crowder, then is transferredto a CDLR conveyor mounted to a scissor lift on a transfer car that transportsthe battery to the correct storage level and lane for curing. As batteriesare added, they are accumulated on zero pressure MDR andconveyed to the last zone for forklift pick up.13

CASE HANDLINGAligning, Gapping and Selectively TurningBoxes of Pasta for Layer Forming Activated Roller Belt Aligner Retractable Bump Turn Modular Plastic Rough Top Gapping BeltCase Rotation for Manual Ergonomic Filling Helix Lineshaft Conveyor Urethane Tipped Rollers14Cased Meat Reject StationStainless Steel Inline Activated Roller Belt conveyor transports cases ofmeat to an inspection area. The inline roller belt utilizes activated, speed upzones to create a gap allowing enough time to either accept an inspectedcase by passing through a pneumatic overhead stop or reject the case byengaging the stop. De-activated roller belt is then used to transfer the caseto take away and accumulation Transverse Roller Top (TRT) conveyor.15

CASE HANDLINGFloor to Floor Conveyance of Cased Meat P-Class Stainless Steel Continuous Vertical Conveyor Stainless Infeed Chain Driven Live Roller ConveyorJustifying and Diverting Packaged Zoned Accumulationof Cased Household Cleaning Supplies Zero Pressure 24 Volt Flat Motor Driven Roller Conveyor Integrated Stand Alone Logic Cards Low Friction Plates on Side GuidesJustifying and Diverting PackagedPeanuts Prior to a Scanner Activated Roller Belt Aligner 90 Passive Divert Small Footprint1617

DRUM HANDLINGHandling Full Drums of Chemicals Stainless Steel Flat Top Plastic BeltConveyor Used for Accumulation 90 Transfer with Turning WheelDrum Picking Portable Belt Curve Urethane Coated Chain Driven Live Roller Conveyor Pivoting V-Endstop18Drum Accumulation and Indexing Utilizing CDLRDrums full of chemicals are accumulated using zero pressure ChainDriven Live Roller (CDLR) Conveyor. The drums are then indexed onto theadjacent CDLR using pop up Chain Transfers to then be transported downstream for cleaning and disposal.19

FOOD HANDLINGLoading Totes in a BakedGoods Production Line Two Strand Chain Conveyor Funneling Load Guides Filler Plate Fork PocketsTransporting Boxed Meat through thePackaging Process Inclined Stainless Steel Plastic Belt Conveyor Adjustable Side Guides Friction Top BeltFlipping Sliced Hamburger Buns Bi-Level Flat Top Plastic Belt Conveyor20Sanitary Peanut ConveyorUltimate Class Stainless Steel Sanitary Belt Conveyor equipped witha discharge chute, catch pan, food grade belting and quick releasetake-ups used to convey peanuts. An open UHMW bed design withside frame cleanout ports allows for ultimate cleanability by creatingsanitation access.21

FOOD HANDLINGTransporting Bulk Cheese to a Packaging Operation Ultimate Class Stainless Steel Sanitary Belt Conveyor Tool-Free Disassembly Adjustable Side Guides Motorized Sanitary PulleyTransporting Food Product Sanitary Stainless Steel Metal Belt Conveyor Open Style Construction22Conveying Frozen Vegetables throughan Elevation Change Sanitary, Incline Plastic Belt Conveyor Cleated Belt Cleanout PortsHandling Packaged Cheese Products Inclining and Declining Modular Table Top Conveyor Discharge Chute23

FOUNDRYStaging Aluminum Castings Stainless Steel Metal Belt Conveyor Washdown Duty Open Style Construction High Temperature ConstructionSand Mold Handling Square Manual Turntable with Detents Expandable Metal Top24Cooling LineA robot loads a mold onto a heavy duty infeed Chain Driven Live RollerConveyor. The CDLR feeds the mold into a heavy duty, four post steelframe construction Reciprocating Vertical Conveyor (RVC) whichtransfers the mold to a dual tier cooling line.25

SPOTLIGHTMaintains ProductOrientationAbrasive ResistantUrethane Belt forDemanding ApplicationArm with KeylessBushing forInstallationAdjustmentPivot Belt ConveyorThe Application:Transporting sand molds in a foundry around tight corners and existingequipment while maintaining product orientationThe Need:A manufacturer needed to transport sand molds in a harsh foundryenvironment. The conveyor needed to maneuver a tight corner around anexisting machine and withstand the demands of the abusive environment.The Solution:Omni Metalcraft Corp. provided a Belt Conveyor on a Pivot Deck thattransported the molds around the existing machine utilizing a small footprint.The robust Pivot Conveyor turned 90 while maintaining product orientationin the space allotted utilizing less space than a standard belt curve.26Compact Design toClear ExistingEquipmentRobust ConveyorConstructionExternal Power UnitEasily Integrated27

GLASS HANDLINGPositioning Crates for Robotic Glass Filling Modular Plastic Belt Conveyor on Tilters 60 Angled and Zoned Chain Driven Live Roller Conveyor Heavy Duty Flow Rail GuideStove Top Inspection Table Custom Motor Driven Roller Conveyor Urethane Bands for Glass Protection Coated Knobs for Ergonomic Assistance28Three Tier Glass Handling Storage MDRA custom, three tier Motor Driven Roller Conveyor integrating twoReciprocating Vertical Conveyors creates three levels of bufferingfor a robot. Each layer is zoned for zero pressure accumulation andequipped with customer supplied specific glass handling photo eyesensors. The rollers are slave driven by urethane bands allowing forsmooth transportation and a non-marring surface.29

PALLET HANDLINGChanging Pallet Orientation within a SmallFootprint Cross Bar Configuration Lift and Rotate Chain Driven Live Roller ConveyorRobotic Crate LoadingPallet Transfer Chain Driven Live Roller Conveyor 90 Pneumatic Puller30A Pack-Out Station for robotic crate loading consists of two lanes of zero pressureaccumulation Chain Driven Live Roller Conveyor and a Crowder at the robotinterface point. Empty crates are brought in and accumulated prior to beingrobotically filled. Post filling, the crates are again accumulated to be picked andunloaded with a fork truck.31

SPOTLIGHTMulti-Tier Scissor LiftSide Mount DrivePick and Place Robotic PalletizerFiller PlatePhoto EyesThe Application:Pick and place robotic palletizer for variable height palletizingThe Need:A Canadian postal service company needed to robotically palletize bundlesof magazines. Three different pallets with unique footprints needed to beconveyed.The Solution:Omni Metalcraft Corp. provided an infeed three strand chain conveyor toreceive empty pallets. A triple strand chain conveyor created better surfacearea accommodating all three styles of pallets to be conveyed. Pallets werethen conveyed onto a Multi-Tier Scissor Lift with chain conveyor mounted toit. The lift lowered as the robot completed a layer. As the full pallet descendsit is stretch wrapped and then conveyed onto a buffering section of chainconveyor allowing flexibility for the fork lift operator.32Fixed Side GuidesTriple Strand Chain33

STEEL HANDLINGCopper Sheet Transportation Chain Driven Live Roller Conveyor 6" Diameter Rollers Welded Spacing Disks for Crane UnloadingDischarging a Variety of Sheet MetalStampings from a Stamping Machine Adjustable Rail Two Strand ChainConveyor34Transferring Stacked Aluminum SheetsA Flat Top Plastic Belt Conveyor transports bundled stacks of aluminumsheets to and from a 90 Level Lift Pop-Up CDLR Transfer with orangeurethane coated rollers that were integrated within a 15 strand UHMWV-Belt conveyor. Tight transitions, coatings and specific belt materialswere utilized to eliminate any marring or bending of products that werealso heavy and abrasive by nature.35

STEEL HANDLINGMulti-Level Inspection of Large StainlessSteel Components Hydraulic Tandem Carousel Lift Beveled Toe Guards Handrails 6-Post StructureUpending 8,200 lb. Steel Castings Mechanical Chain Driven Upender Beveled Toe Guards Wood Lined Guides Heavy Duty Construction36Handling 40' Long 8 Ton Sheets of Steel for Water TankManufacturing Heavy Duty Gravity Roller Conveyor Chain Driven Live Roller Conveyor Pop-Up Chain Transfers Six Strand Chain Conveyor Upender37

SPOTLIGHTGravity Roller Conveyor3 Strand Chain TransferHigh Chain LugsCustom Saw Feeding EquipmentThe Application:Steel bar unloading and saw infeedThe Need:A manufacturer of metal cutting saws needed a conveyor embedded intotheir unloading table that could receive singulated 20 foot long by 6 inchdiameter steel bars from an unbundler.The Solution:Omni Metalcraft Corp. designed a custom saw feeding equipment solutionconsisting of a Chain Transfer with chain lugs and a Gravity Roller InfeedConveyor. The Chain Transfer was designed to pneumatically pop up tocreate a horizontal carrying surface. The lugs would grab bars of steeland convey them to the embedded gravity roller conveyor. Once the barreached the gravity conveyor, the end of the transfer would then tilt downto allow the bar to set onto the conveyor. The saw clamping head wouldautomatically grab the bar and feed it to the cutting operation.38PneumaticallyActuated TiltWelded ConstructionCustom Parameters39

TUBE/PIPE/ROLLLifting Textile Rolls Up and Into Shipment Racks Vertical Lift Arm Chain ConveyorRepositioning a Paper Roll Upender Infeed and Discharge Chain DrivenLive Roller Conveyor Powered Turntable Pneumatic Puller40Transporting Tube over a Walkway in aCutting Operation Chain Driven Live Roller Conveyor Hydraulic Lift Gate Urethane Coated Concave RollersRoll Handling UpenderAn Upender with trough Gravity Roller Infeed Conveyor and ChainDriven Live Roller Discharge Conveyor repositions large rolls of fabriconto a slip sheet for packaging. An operator would manually slide a rollof fabric onto the infeed trough and place a slip sheet on top of it. Theupender would reposition the roll so the slip sheet would end up on theunderside. The powered discharge conveyor would feed the roll onto atransfer car for further packaging.41

MORE SOLUTIONSErgonomic Stove Assembly Hydraulic Scissor Lift Manual Beveled Turn Table Orange Urethane Coated Gravity Roller Conveyor Pneumatic Roller Brake Custom Transition RollersSorting Boxes Passive Activated Roller Belt Vertical Blade StopsChanging Bag Orientation Belt Conveyor Adjustable Knock-Down Bar Slide Pan Turning Wheel42Cement Bag Take-Away System Heavy Duty Metal Belt Conveyor Bag Knock-Down Bars Inclined Roller Bed Belt Conveyor Impact Reduction Bar Straight Roller Bed Belt ConveyorFeeding Steel Bars into a Saw Cut Off Operation Three Strand Metal Table Top Chain Conveyor Locating Cleats Pop-Up Chain Driven Live Roller Conveyor43

MORE SOLUTIONSCase Handling Divert Line 30 Plastic Belt Infeed Curve Slaved Transfer Conveyor Manual Divert Arm 60 24 Volt Flat Motor Driven Roller Conveyor Curve Decline Gravity Roller Conveyor with Manual DropIn StopPlastic Belt Bumper Assembly Line Flat Top Plastic Belt Conveyor Insert Nuts on Belt for CustomerSupplied Fixtures44Pallet Handling Conveyor with Transfers Zoned Chain Driven Live Roller Conveyor Cut Through Three Strand Chain Transfers Zinc Plated Rollers Side Load Fork Truck Deflectors Adjustable and Fixed End StopsTote Stacker Mast Style Electric ReciprocatingVertical Conveyor Four Strand Flat Top Plastic Belt Powered TurntableSquare Roller Settling Conveyor Stainless Steel Chain Driven LiveRoller Conveyor Two Inch Square Rollers Adjustable Side Guides Corrosion Resistant45

STANDARD OFFERINGActivated Roller Belt Conveyor Quickly rotates multiple packagetypes using stationary orretractable bump turns Transports or accumulatesproducts of various shapes, sizesand weights Aligns packages quickly andpositively for applications like printand apply Live rollers set high in a conveyorframe allowing for overhangingproduct applications Singulates and sorts multiplepackage sizes and types with fewcontrols and drives Bed rollers are driven using a beltfrom the underside of the bed rollerBall Transfer TablesChain ConveyorChain TransfersGravity and Power Rollers Used to re-direct products 90 ontoan adjacent conveyor line Available in sizes from 1" to 12"outside diameter Ideal for transporting loaded palletsor products with a sturdy conveyingsurface Multiple bearing, axle assembly andaccessory options customizable tomany applications Customizable to specificrequirements with standardcapacities up to 6,000 lbs. Gravity, grooved, sprocketed andtaper rollers availableContinuous and ReciprocatingVertical Conveyor Standard and nonstandardbetween frame widths availableGravity Roller Conveyor Applied when the rotation of aproduct is desired Used primarily for “wrong way”pallets or racks Continuous flow of productsbetween two levels Ideal for horizontal and gradualdecline applications When the transferring of a productbetween parallel lines is desired Structural tube steel rails areconnected together by welded-onstructural angle spreaders Save valuable floor space Multiple options of frame androller configurations 360 of rotation Ball sizes and patternscustomizable to suit the productBelt Conveyor Chain is typically driven by anunderhung center driveChain Driven Live Roller Conveyor(CDLR) Raise and lower conveyors withproduct Automatic loading or unloadingprovides uninterrupted productflow requiring no operatorExtendable Belt Conveyor Designed to meet capacityrequirementsGravity Skatewheel Conveyor Conveys products of variousshapes and sizes Ideal for transporting loaded pallets,tires, drums and more Conveys products of variousshapes and sizes in or out of trailers Ideal for horizontal and gradualdecline applications Ideal for operations such asassembling, sorting, inspectingor transporting Roll to roll chains provide positivedriving force to every roller Reduces labor costs by decreasingthe load/unload time Wheel patterns and stylescustomizable to the application Welded frames for ruggednessand durability Extends for easy loading/unloadingof trailers, containers and/or trucks Possibility of multiple wheelpatterns and styles Many belt options available forspecific applications46Belt Driven Live Roller Conveyor (BDLR) Good tracking abilities due to thedifferential action of the wheels47

STANDARD OFFERINGLift and Rotate Ideal for changing productorientation without having to rotatethe entire conveyor Ergonomic assistance for productreorientation Utilizes a smaller footprintcompared to a turntableModular Plastic Belt Conveyor Conveys products of variousshapes and sizes Energy efficient way to transportlight weight, flat bottom productswith the capability of minimal backpressure accumulation Modular conveyors andaccessories allow for unlimiteddesign configurations Quiet operation, easy maintenanceand multiple conveyor componentscan be driven from a single driveMetal Belt Conveyor Used mainly in ovens or coolinglines Many configurations and stylesavailable Can be manufactured in stainlesssteel for washdown or bakeryapplications48 Ideal for applications requiringmultiple curves and elevationchanges Modular components allow forsimple installation and unlimiteddesign configurations Utilizing infeed/exit conveyors Consists of two strands of heavyduty chain equipped with rollerssuspended between the chainsScissor Lifts Conveys various sized bottles,packages, parts and boxes Available in many configurations,with or without controls Used mainly for long runs of lowpressure accumulation Multiple belts are available formany industries and applicationsModular Table Top ConveyorStackers and Destackers Products are transported on rollers Positively sprocket driven 360 rotation in various incrementsLineshaft ConveyorRoller Flight Conveyor Used to stack or destack pallets,racks or tires in an automatedenvironmentTilters Capacities ranging from500 to 100,000 lbs. Easily positions totes and baskets Tilts ranging from 30 to 60 Multiple travels and configurations Heavy duty steel construction Facilitates easy loading andunloading of totes and baskets Easily built to your specifications Accordion skirting available High cycle packages Integrates with scissor lifts foradditional height and functionality Offered in hydraulic, mechanicaland pneumatic actuations Integrates well with all Omni conveyorPower Belt Curve Capability to handle products ofvarious shapes and sizes with beltwidths from 6" to 102" Maintains product orientationthroughout the turn Easily integrated into existingconveyor lines and lift tablesSlat Conveyor Ideal for transporting abrasive, oilyand/or warm or hot products Special fixtures can be attacheddirectly to the slats to performvarious assembly operations Pallets can be easily loaded orunloaded from the sides with afork truckTransfer Car Powered or Manual Push Carsprovide linear producttransportation Inline and perpendicular loadingand unloading can beaccomplished Standard capacities offered up to10,000 lbs. and specials availablefor higher load requirements49

OPTIONSTurntables24V Flat Motor Driven Roller Conveyor(FMDR) Provide directional and productorientation change in yourconveyor line Ideal for energy efficient, lowmaintenance and easy installationzero pressure accumulation Manual or Powered Turntablesrotate to the desired angle requiredfor your application No gear box allows for a quiet, longlasting, low maintenance conveyorsolution Speeds from 30 to 200 FPM24V Motor Driven Roller Conveyor(MDR)Upenders Ideal for positioning rolls and coils Conveyor easily mounted to platform Standard capacities up to 8,000 lbs. Multiple power unit options available Typical in steel or paper industriesAccessoriesAccordion SkirtingAdjustable End StopsAngle End StopsBead RailBrake RollersBump TurnCeiling HangersCoatingsCrowder DeviceEscapementsExternal Power UnitsFixed Channel End StopsFork Truck End StopsLeg SupportsLoose RollersMobility PackagePop Up StopsPushersThe Omni Paint Colors Ideal for smooth and quiet operationzero pressure accumulationPrivate Labeling Less vertical frame height requiredthan other competing conveyortechnologies Equipment painted with yourspecified color Multiple controls options available Your tags or labels affixed to thecustom equipment Speeds from 20 to 200 FPM Your part numbers on documentationReplacement BearingsRoller BrakeRoller FlangesShot GuardSide GuidesSpring GatesT-Handle PortabilityTransition Rollers or PlatesUltrex SleevesColors illustrated below may vary slightly from actual paint colors.Omni Standard Blue110549Gloss Black111233RAL-9005Safety Blue110552RAL-5019Machinery Grey110652RAL-7011Safety Orange110559RAL-2010Safety Yellow110554RAL-1023Light Ivory115174RAL-1015Gloss White111232RAL-9003 Your shipping paperworkZero Pressure CDLR An application specific version ofCDLR conveyor Sanitary and washdown dutysolutions ZP CDLR is a chain driven rollerconveyor divided into individual,pneumatic clutch driven zonescontrolled by air logic Most of our products are availablein stainless steel construction Many control options available50Stainless Steel Option Available We welcome your custom andbuild to order fabrication needs Equipment blind shipped directly toyour customerYour good name, our quality equipmentMANY OTHERCOLORS AVAILABLEAT NO ADDITIONALCHARGE Conveyor Green115886Dark Green110555Vista Green110556RAL-601151

Standard Offering:24 Volt DC Conveyor – Flat Motor and Motorized Roller ConveyorActivated Roller Belt ConveyorBelt ConveyorBelt Driven Live Roller ConveyorChain ConveyorChain Driven Live Roller ConveyorChain TransfersCVCs and RVCsGravity ConveyorsLift and RotateLineshaft ConveyorMetal Belt ConveyorModular Table Top ConveyorOverhead Monorail ConveyorPlastic Belt ConveyorReplacement RollersScissor LiftsSlat ConveyorStackers and DestackersTilters and UpendersTransfer CarsTurntables115807 - The Omni Advantage Brochure - 08/1252P.O. Box 352 n Alpena, Michigan 49707Phone 989.358.7000Fax 989.358.7020info@omni.comwww.omni.com

The Omni Advantage Omni Metalcraft Corp. is your single source for conveyors and material handling equipment. We offer a comprehensive line of products to meet your needs. From transporting totes and aligning packages, to rotating engines and diverting tires, Omni is your solution

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