Globe Valve Retrofits - Controls Central

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Globe Valve RetrofitsContentsHow to Select the Globe Valve Retrofit Solution . pg 33Globe Valve Retrofit Actuators . pg 34Solutions for Specific Manufacturer and Part NumberHoneywell . pgJohnson Controls . pgRobertshaw . pgSiebe - Invensys - Barber Colman . pgSiemens - Landis - Powers . pgWarren Controls . pg374663647581Custom Globe Valve Solutions . pg 90Custom Globe Valve Retrofit Solution Form. pg 92UGSP Series Globe Valve Retrofit Solution, Identification. pg 94UNV Retrofit Solution . pg 104UNV Retrofit Installation Instructions . pg 105NV Series Globe Valve Actuators. pg 108UGLK Retrofit, Components. pg 122Valve Accessories . pg 123UGLK/UGSP Retrofit Solution . pg 194Globe Valves:M40045 - 10/10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC.UNV Series Direct Coupled Actuator2-way Valves3-way ValvesUGLK Series Linkage Solution2-way Valves3-way ValvesRetrofit Solutions for Virtually any ValveManufacturers:800-543-9038 USA866-805-7089 CANADAGlobe:Siemens, JohnsonHoneywell, Invensysand moreControl:On/Off, Floating, 2-10 VDCMulti-Function Technology Spring Return orNon-Spring Return203-791-8396 LATIN AMERICA32

How to select a Globe Valve Retrofit SolutionSELF ADAPTING STROKEThe NV Series actuators, which are used with the UNV retrofitkits (Figure 1), are stroke adapting actuators. In modulatingapplications, the actuator will recognize the stroke lengthrequirement and automatically adjust the control signal formaximum resolution.RATINGS FOR STEAM APPLICATIONThe UNV-035 is rated for 50 psi inlet steam. All other UNVsolutions are rated for 15 psi inlet steam.All UGLK linkages can be used with Belimo actuators up to amaximum of 50 psi steamFor other applications between 50 psi and 100 psi inlet steam,please call Belimo Customer Service for assistanceFigure 1SPRING RETURN FUNCTIONM40045 - 10/10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC.When ordering a UNV kit with an NV Series spring returnactuator, you must know the required spring return direction.The NVF24-MFT US springs to the UP position and the NVF24MFT-E US springs to the DOWN position.If the required spring return direction is not known, a UGLKlinkage (Figure 2) and spring return actuator may be selected.The rotary actuators can be turned over on the linkage andproduce a spring return function in either direction.Figure 2800-543-9038 USA33866-805-7089 CANADA203-791-8396 LATIN AMERICA

Tips for Choosing a Globe Valve Retrofit SolutionMAXIMUM DIMENSIONS – UNV with NV Series ActuatorsD033D0347.05" [179]7.05" [179]4.35" [110]4.35" [110]8.75"[222]10"[254]in inches (numbers in brackets are metric)UNV-003-UNV-040 Dimensions in inches (numbers in brackets are metric)MAXIMUM DIMENSIONS – UGLK Linkages with Rotary ActuatorsCBDDCH1AM40045 - 10/10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC.H2ALinkages Taking 1 ActuatorLinkages Taking 2 ActuatorsMAXIMUM DIMENSIONSBDCH1Linkages Taking 1 ActuatorA7”-14” [356]B3” [76]C9” [229][ ]DH1H25” [127]9.5” [241]9.5”D5” [127]DH1H24.0” [102]4.0” [102]3.5" [89][ ]ALinkages Taking 2 ActuatorsA19” [483]B3” [76]C9” [229][ ]H2UGLK1150 and UGLK1550A6.5” [165]B1.5” [33]C5.0” [127][ ]UGLK1150 and UGLK1550800-543-9038 USA866-805-7089 CANADA203-791-8396 LATIN AMERICA34

How to select the Globe Valve Retrofit SolutionHow to select a Globe Valve Retrofit SolutionFollow the four steps listed below when ordering a globe valve retrofit kit.Example: Siemens 658 series, 1¼” valve, needing 90 psi close-off pressure and Spring Return actuation.1Based on the Valve Number, Configuration and Size, select the proper linkage or linkages for your valve.Some valves will have more than one linkage, use the actuator selection guide to determine the appropriate linkage for a givenapplication. The 658 Series valve uses linkage UGLK1350 or UGLK1214.2Use the actuator selection guide and your close-off pressure requirement to select the correct actuator series for your application.Looking at the UGLK1350 there are no spring return actuators that will achieve 90 psi close-off for 1¼" valve. Looking at theUGLK1214, the NF Series actuator will provide 156 psi close-off for the 1¼” valve.3Use the actuator listings to make your final actuator selection. Decide between NFB24 and NFB24-MFT.4HOW TO ORDER: Item 1Item 2EXAMPLE PAGESiemens\Landis\Powers591, 599 and 658 Series Valves - NPT BodiesActuator Selection GuideValve Body ModelValveConfigurationSizeBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX k)YesYes250( nk)(bla(blk))658 SeriesUGLK1214Example: Siemens Series #658,2-Way, 1¼” valve to be retrofitted.Choose correct kit UGLK1214.1¼”23Verify close-off is suitablefor application.Looking at the UGLK1214,the NF Series actuator willprovide 156 psi close-off forthe 1¼” valve.Select actuator based onneeded control type.Decide between NFB24 andNFB24-MFT.Complete Ordering Example:Item 1: UGLK1214Item 2: NFB24-MFT800-543-9038 ring Return ActuatorsModeModelodeRunning Time(s)Control 10 VDC2-10 VDC2-10 VDC2-10 VDC2-10 VDC2-10 VDC2-10 VDC2-10 VDC24 VAC/DC24 VAC/DC24-240 VACu24-240 VACu24 VAC/DC24 VAC/DC24 VAC/DC24 VAC/DC 75 75 75 /OffOn/ fOn/Of2 10 VDC (4-20m2-104 2020mmA*))2 10 VDC (4-20m2-104 2 mA*)*))2 10 VDC ((42-104-20m20mmA*))2-10 VDC (4-20m(4-20mA*)A*)2 10 VDC2-102 10 VDC2-102 10 VDC2-102-10 VDC24 VAC/DC24 VAC/DC24 VAC/DC24 VAC/DC24-240 VACu24-240 VACu24-240 VACu24 2 0 VAC24-224-24Cu244 VVAC/DC/DCC244 VVAC/DC/DC/DCC24 VVAC/DC/DC24 VAC/DCVAC/DC 75 75 75 75 75 75 75 7595959595 secondssecondsVA RatingAuxiliarySwitchCableLength20202020 20 20 20 3 ft.3 ft.3 ft.3 ft.3 ft.3 ft.3 ft.3 ft.2020202020202020 20 20 220 20 20 ilt-InBuil -InBuiltInBuilt-InInBuilt-InBuilt-In3 ft.10 ft.3 ft.10 ft.3 ft.10 ft.3 ft.10 ft.3 ft.fft10 ft.ft3 ft.ft16 ft.ft BASIC NFB24-MFTNFB24-MFT-S4NPTBelimoActuator Series(Sold Separately)CUSTOMIZE PRODUCTSREORDER -SNFX24NFX24-SRSRNFFX24-SRNFX24NSRNNFX24-SR-SSR SNFX24-SR-SNFX24-SR-SNF200 1A1 003**NF200 1A3 003**NF220 1A1 003**NF220 1A3 003**NF000 1A1 003**NF000 1A3 003**NF000 1A1 003**NF000F000 1A3 003**003NF400F40000 1A11 H01**H010NF400F4000 1A3 H01**H01NF420 1A1 H01**H01NF420 1A5 H01**H01866-805-7089 CANADA203-791-8396 LATIN AMERICAM40045 - 10/10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC.1Select linkage solutionbased on the ValveNumber, Configuration,and Size; select theproper Linkage Solutionfor your valve.1pc UGLK12141pc NFB24-MFT

Globe Valve Retrofit ActuatorsActuator Suggestion GuideSpring ReturnControl InputVariable with MFT(VDC, PWM, Floating Pt., On/Off)Variable with MFT(VDC, PWM, Floating Pt., On/Off)Floating Pt., On/OffVariable with MFT(VDC, PWM, Floating Pt., On/Off)Variable with MFT(VDC, PWM, Floating Pt., On/Off)spring UPNVF24-MFT USNVF SeriesNVF24-MFT-E USspring DOWNNV24-3 USNV SeriesNVG SeriesNV24-MFT USNVG24-MFT USROTARY ACTUATORS SUGGESTIONMODELSERIESLF24 USLF Series*NF Series*AF Series*SpringReturn LF24-MFT US NFBUP-X1 NFX24-MFT-X1 AF24 US, AFB24 AFX24-MFT-X1 ElectronicFail SafeControl Input24 VAC/DCVariable with MFT(VDC, PWM, Floating Pt., On/Off)24 VAC/DCVariable with MFT(VDC, PWM, Floating Pt., On/Off)24 VAC/DCVariable with MFT(VDC, PWM, Floating Pt., On/Off)Floating Pt., On/OffVariable with MFT(VDC, PWM, Floating Pt., On/Off)24 VAC/DCVariable with MFT(VDC, PWM, Floating Pt., On/Off)24 VAC/DCVariable with MFT(VDC, PWM, Floating Pt., On/Off)24 VAC/DCVariable with MFT(VDC, PWM, Floating Pt., On/Off)24 VAC/DCVariable with MFT(VDC, PWM, Floating Pt., On/Off)LMB24-3-X1LM Series*LMX24-MFT-X1NMB24-3-X1NM 1GM Series*GK Series*GMX24-MFT-X1GKB24-3-X1 GKX24-MFT-X1 PowerSupplyStandardRunning Timevariable VDC24 VAC/DC150 secondsvariable VDC24 VAC/DC150 seconds24 VAC/DC150 secondsvariable VDC24 VAC/DC150 secondsvariable VDC24 VAC/DC150 secondsFeedbackPositionPowerSupply24 VAC/DCStandardRunning Timevariable VDC24 VAC/DC24 VAC/DCvariable VDC24 VAC/DC24 VAC/DCvariable VDC24 VAC/DC24 VAC/DCvariable VDC24 VAC/DC24 VAC/DCvariable VDC24 VAC/DC24 VAC/DCvariable VDC24 VAC/DC24 VAC/DCvariable VDC24 VAC/DC24 VAC/DCvariable VDC24 VAC/DC*Please consult the Damper sections for a full list of product offerings. Standard run times should be considered in the selection. All air side products are applicable for retrofit kits. Select“X1” actuators come with a handle.ROTARY ACTUATOR CODESMULTI-FUNCTION 002N29NV CODESM40045 - 10/10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC.AM Series*FeedbackPositionConsult SpecificationsLINEAR 10064P-20002P-20003P-30001P-40002Control Input2-10 VDC0-10 VDC0-10 VDC0.5-4.5 VDC5.5-10 VDC0.02-5.00 seconds PWM0.10-25.5 seconds PWMFloating Pt.On/OffA01A02A28A63A64W02W03F01J02Running Time150 seconds150 seconds150 seconds150 seconds150 seconds150 seconds150 seconds150 seconds150 secondsBuilt-in Feedback2-10 VDC0-10 VDC0-10 VDC0.5-4.5 VDC5.5-10 VDC2-10 VDC2-10 VDC2-10 VDC2-10 VDCNote: V-codes used for NV Series actuator. All other MFT actuators use P-codes.800-543-9038 USA866-805-7089 CANADA203-791-8396 LATIN AMERICA36

Siebe\Invensys\Barber ColmanBelimo G2, G3 - NPT BodiesLinkage/Actuator Selection GuideValve Body ModelBelimo USA G2 seriesBelimo USA G3 seriesBelimo USA G2 seriesM40045 - 10/10 - Subject to change. Belimo Aircontrols (USA), Inc.Belimo USA G3 seriesValveConfigurationSizeBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX 2250250217122-3-way2-way3-wayYesBelimoActuator Series(Sold 1150All close-off pressures listed are approximate and based on valve condition and application.800-543-9038 USA866-805-7089 CANADA203-791-8396 LATIN AMERICA64

Siebe\Invensys\Barber ColmanVB7000 and VB304X Series Valves - NPT BodiesLinkage/Actuator Selection GuideValve Body ModelVB304X-0-1-10ValveConfigurationSizeBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX ingNoYesVB7XXX-0-4-1M40045 - 10/10 - Subject to change. Belimo Aircontrols (USA), Actuator Series(Sold 50UGLK1150UGLK1150UGLK1150UGLK1150All close-off pressures listed are approximate and based on valve condition and application.800-543-9038 USA866-805-7089 CANADA203-791-8396 LATIN AMERICA66

Siebe\Invensys\Barber ColmanVB7000, VB804X Series Valves - NPT BodiesLinkage/Actuator Selection eBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX gYesNoYesBelimoActuator Series(Sold 1002UGLK1002UGLK1002UGLK1004UGLK1002UGLK1004All close-off pressures listed are approximate and based on valve condition and application.800-543-9038 USA67866-805-7089 CANADA203-791-8396 LATIN AMERICAM40045 - 10/10 - Subject to change. Belimo Aircontrols (USA), Inc.Valve Body Model

Siebe\Invensys\Barber ColmanVB9000, VB804X Series Valves - NPT BodiesLinkage/Actuator Selection GuideValve Body ModelVB804X-0-1-9ValveConfigurationSizeBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX B9XXX-0-4-1VB9XXX-0-4-10 (Post oYesNoYesNoYes3-way1½”NPT-NoYesVB9XXX-0-4-10 (Pre ‘94)2-way1½”NPT-NoYes3-way1½”NPT-NoM40045 - 10/10 - Subject to change. Belimo Aircontrols (USA), Inc.YesVB9XXX-0-4-11 (Post -4-11 (Pre tuator Series(Sold LK1064UGLK1008UGLK1064All close-off pressures listed are approximate and based on valve condition and application.800-543-9038 USA866-805-7089 CANADA203-791-8396 LATIN AMERICA68

Siebe\Invensys\Barber ColmanVB9000 Series Valves - NPT BodiesLinkage/Actuator Selection GuideVB9XXX-0-4-12 (Post ‘94)ValveConfigurationSizeBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX 52-Yes3-way2½”NPT-NoYesVB9XXX-0-4-12 (Pre XX-0-4-13 (Post -4-13 (Pre tuator Series(Sold LK1150UGLK1150UGLK1150All close-off pressures listed are approximate and based on valve condition and application.800-543-9038 USA69866-805-7089 CANADA203-791-8396 LATIN AMERICAM40045 - 10/10 - Subject to change. Belimo Aircontrols (USA), Inc.Valve Body Model

Siebe\Invensys\Barber ColmanVB9000 Series Valves - NPT BodiesLinkage/Actuator Selection GuideValve Body igurationSizeBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX sVB9XXX-0-4-92-way1¼”NPT-NoM40045 - 10/10 - Subject to change. Belimo Aircontrols (USA), Inc.Yes3-way1¼”NPT-NoYesBelimoActuator Series(Sold 50UGLK1150UGLK1000UGLK1150UGLK1000All close-off pressures listed are approximate and based on valve condition and application.800-543-9038 USA866-805-7089 CANADA203-791-8396 LATIN AMERICA70

Siebe\Invensys\Barber ColmanVB804X and VB304X Series Valves - Flanged BodiesLinkage/Actuator Selection GuideVB304X-0-2-12ValveConfigurationSizeBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX ngedMixingNoYesBelimoActuator Series(Sold UGLK1076All close-off pressures listed are approximate and based on valve condition and application.800-543-9038 USA71866-805-7089 CANADA203-791-8396 LATIN AMERICAM40045 - 10/10 - Subject to change. Belimo Aircontrols (USA), Inc.Valve Body Model

Siebe\Invensys\Barber ColmanVB9000, VB804X Series Valves - Flanged BodiesLinkage/Actuator Selection GuideValve Body ModelVB804X-0-2-16ValveConfigurationSizeBody TypeFlowFailsafeClose-Off psiClose-Off psi(AFX NoYes3-way3”Flanged-NoYesM40045 - 10/10 - Subject to change. Belimo Aircontrols (USA), anged-NoYesBelimoActuator Series(Sold LK1074All close-off pressures listed are approximate and based on valve condition and application.800-543-9038 USA866-805-7089 CANADA203-791-8396 LATIN AMERICA72

UGLK/UGSP Series Globe Valve Retrofit SolutionRetrofitting STYLE 1 Globe Valves Typical for Siebe\Invensys\Barber ColmanAssembly Sequence for Existing ValvesABFThe valve should be stripped down to its basic form, asshown. The linkage components have been designed to attachto the valve in this state, rather than to any existing hardware.Note that this style valve has a permanently attached bonnetnut which rotates freely, but does not come off the valve itself.DCM40045 - 10/10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC.EFollow these steps to properly assemble STYLE 1 type globe valves to the retrofit linkage.Reference the step-by-step photos to help guide you through the assembly process.STEP 1) Assemble the supplied stem nut (E) to the valvestem, and thread at least 10 - 12 turns down onto the stem.800-543-9038 USASTEP 2) Attach the rack assembly (F), which may or may notinclude an extension or adapter, onto the valve stem. Threadthe assembly as far down onto the valve stem as possible,until you contact the previously attached valve stem nut.866-805-7089 CANADA203-791-8396 LATIN AMERICA112

UGLK/UGSP Series Globe Valve Retrofit SolutionRetrofitting STYLE 1 Globe Valves Typical for Siebe\Invensys\Barber ColmanSTEP 5) Use slip joint pliers to tighten the valve bonnet nutagainst the brass bonnet adapter (C) on the bottom of thelinkage. Hold the linkage from turning while you are tighteningthe bonnet nut.STEP 6) Check for full stem travel by turning the linkage driveshaft (B) fully clockwise (CW) and counter clockwise (CCW)until you feel the valve seat or hit travel limit stops in bothdirections. The shaft should turn freely without binding.STEP 7) Turn the linkage drive shaft fully CW, and attach theactuator. This will position the linkage in the stem downposition. Lightly snug up on the actuator’s shaft clamp nuts.Turn the actuator CCW until you feel resistance due to thevalve reaching end of travel. Notice the distance between theactuator’s current position and the actuator’s end of travel @fully CCW. Loosen the actuator shaft clamp nuts, and rotatethe actuator ONE-HALF the distance to its full CCW travel.Tighten the actuator’s shaft clamp nuts securely. Thisprocedure balances the valve travel limits within the range ofmotion of the actuator, thereby assuring unimpeded valvestem travel. When using an AF or NF actuator, a 5 offset maybe necessary to ensure proper close off.STEP 4) Slide the gearbox (A) assembly over the rack anddown onto the valve bonnet nut. Note the the rack teeth mustpoint TOWARDS the linkage drive shaft (B), and that the rackenters a small square hole in the bottom of the gearbox whenaligned properly.800-543-9038 USA113866-805-7089 CANADA203-791-8396 LATIN AMERICAM40045 - 10/10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC.STEP 3) Use a 1/2” open end wrench, and an additional openend wrench sized to match the valve stem nut (E), to tightenthe rack assembly (F) to the valve stem. Use the 1/2” openend wrench to attach to the smooth back side of the rack,opposite the teeth. This will prevent damage to the rack teethduring the tightening sequence.

UGLK Retrofit SolutionComponentsUGLK CollarsMost Commonly Used Valve 3 setscrews, for frame type UGLK-COL-10631.063”3 setscrews, for frame type UGLK-COL-11001.100”3 setscrews, for frame type, counterbored topUGLK-COL-12551.250”3 setscrews, for frame typeUGLK-COL-13151.315”3 setscrews, for frame type, can be used with VB7 with shimM40045 - 10/10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC.Part NumberType 1Type 2Type 3Type 4Type 5 UGLK-COL-13751.375”3 setscrews, for frame typeUGLK-COL-BC101.250”- 16 Thd.Fits Siebe VB7/VB9. Use on frame type only UGLK-COL-HY021.375”1 setscrew, for frame typeUGLK-COL-LG021.740”1 setscrew, for frame type UGLK-COL-LG041.740”1 setscrew, for frame type UGLK-COL-JC051.070”3 setscrews, for frame type UGLK-COL-JC061.562- 14 Thd.Threaded, brass UGLK-COL-JC080.760”3 setscrews, for frame type, counterbored topUGLK-COL-JC151.070”Ring, no setscrewsUGLK-COL-08800.880”3 setscrews, for frame type, counterbored topUGLK-COL-WNUT1.375”- 20 Thd.Replacement Warren nut. Will not go over damaged threadsUGLK-COL-AD011.250”- 16 Thd.Fits Siebe VB7/VB9. For VB7 frame onlyUGLK-COL-UNIVCustom3 setscrews, for frame type. Must be machined UGLK Stem AdaptersPart NumberInside DiameterUGLK-STM-18001/4”- 28 Stem Thd. UGLK-STM-18013/8”- 24 Stem Thd. UGLK-STM-18021/2”- 20 Stem Thd. UGLK-STM-18037/16”- 20 Stem Thd.UGLK-STM-15013/8”- 24 Stem Thd.For Warren FLG valves with UGLKUGLK-STM-18053/8” OD GroovedLandis 2.5-3” -599 SeriesUGLK-STM-23051/2” OD GroovedLandis 4-6” -599 SeriesUGLK-STM-UNIVCustomMust be machinedDescriptionTType1Most Commonly Used Valve TypeTType2TType3TType4TType5 UGLK Stem Adapters UGLK CollarsUGLK Part OverviewUGLK Collar InterfacesActuator PlateBox FrameType 2Drive ShaftType 1Internal PackingNut (i.e. Warren)Type 4External PackingNut (i.e. JCI)(i.e. Barber Colman)Base BracketRackType 5Retaining RingType 3Inverted TaperSlip Groove(i.e. Honeywell)(i.e. Powers)CollarStem Adapter800-543-9038 USA866-805-7089 CANADA203-791-8396 LATIN AMERICA122

NVF24-MFT US spring UP Variable with MFT (VDC, PWM, Floating Pt., On/Off) variable VDC 24 VAC/DC 150 seconds NVF24-MFT-E US spring DOWN Variable with MFT (VDC, PWM, Floating Pt., On/Off) variable VDC 24 VAC/DC 150 seconds NV Series NV24-3 US Floating Pt., On/Off 24 VAC/DC 150 seconds NV24-MFT US Variable w

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