Installation And User Manual - Honeywell
HoneywellInstallation andUser ManualModbus protocolfor Variable Frequency DrivesBy using this Honeywell literature, you agree that Honeywell will have no liability for any damagesarising out of your use or modification to, the literature. You will defend and indemnify Honeywell,its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’fees, arising out of, or resulting from, any modification to the literature by you.62-0351-01
Honeywell 1INDEXDocument:DPD00372AVersion release date: 29/12/101.2.3.4.5.Safety . 21.1 Danger . 21.2 Warnings. 31.3 Grounding and ground fault protection . 3Modbus - general info. 5Modbus technical data . 73.1 Modbus RTU protocol. 73.2 Modbus TCP protocol . 7Modbus installation . 84.1 Prepare for use through ethernet. 94.2 Prepare for use through RTU . 11Programming. 145.1 Modbus RTU parameters and monitoring values (M5.7.3). 145.2 Modbus TCP parameters and monitoring values . 165.2.1 Ethernet common settings (M5.8.1). 165.2.2 Modbus TCP settings (M5.8.2) . 165.3 Modbus RTU parameter descriptions . 175.3.1 Modbus RTU Parameters . 175.3.2 Modbus RTU monitoring values . 175.4 Modbus TCP parameter descriptions . 195.4.1 Ethernet common settings . 195.4.2 Modbus TCP settings . 205.4.2.1Common settings . 205.4.3 Modbus TCP monitoring values. 205.4.3.15.4.3.26.Communications. 226.1 Data addresses in Modbus messages. 226.2 Modbus memory map . 226.3 Modbus data mapping . 236.3.1 Coil registers. 236.3.2 Input discrete registers . 236.3.3 Holding and input registers . 76.3.3.86.3.3.97.8.9.Connection 1 . 20Connection 2 . 21Drive Application ID’s . 24FB Process data IN . 24FB Process data OUT . 26ID map . 27Operation day counter. 28Resettable operation day counter . 29Energy counter . 29Resettable energy counter . 29Fault history. 306.4 Example messages . 31Fault tracing . 347.1 Typical fault conditions . 347.2 RS-485 bus biasing . 347.3 Other fault conditions. 35Quick setup . 37Annex . 38
Honeywell 21.SafetySafetyThis manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances.Please read the information included in cautions and warnings carefully.The cautions and warnings are marked as follows: DANGER! Dangerous voltage WARNING or CAUTION Caution! Hot surfaceTable 1. Warning signs1.1DangerThe components of the power unit of drive are live when the AC drive is connected to mains potential. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.The motor terminals U, V, W and the brake resistor terminals are live whendrive is connected to mains, even if the motor is not running.After disconnecting the AC drive from the mains, wait until the indicators on thekeypad go out (if no keypad is attached see the indicators on the cover). Wait 5more minutes before doing any work on the connections of drive. Do not open thecover before this time has expired. After expiration of this time, use a measuringequipment to absolutely ensure that no voltage is present. Always ensure absenceof voltage before starting any electrical work!The control I/O-terminals are isolated from the mains potential. However, the relayoutputs and other I/O-terminals may have a dangerous control voltage presenteven when drive is disconnected from mains.Before connecting the AC drive to mains make sure that the front and cable covers of drive are closed.During a ramp stop (see the Application Manual), the motor is still generating voltage to the drive. Therefore, do not touch the components of the AC drive before themotor has completely stopped. Wait until the indicators on the keypad go out (if nokeypad is attached see the indicators on the cover). Wait additional 5 minutesbefore starting any work on the drive.
Safety1.2Honeywell 3WarningsDrive is meant for fixed installations only.Do not perform any measurements when the AC drive is connected to the mains.The ground leakage current of drives exceeds 3.5mA AC. According to standardEN61800-5-1, a reinforced protective ground connection must be ensured. Seechapter 1.3.If the AC drive is used as a part of a machine, the machine manufacturer isresponsible for providing the machine with a supply disconnecting device (EN60204-1).Only spare parts delivered by Honeywell can be used.At power-up, power brake or fault reset the motor will start immediately if the startsignal is active, unless the pulse control for Start/Stop logic has been selected.Futhermore, the I/O functionalities (including start inputs) may change if parameters, applications or software are changed.Disconnect, therefore, the motor if anunexpected start can cause danger.The motor starts automatically after automatic fault reset if the auto restart function is activated. See the Application Manual for more detailed information.Prior to measurements on the motor or the motor cable, disconnect the motorcable from the AC drive.Do not touch the components on the circuit boards. Static voltage dischargemay damage the components.Check that the EMC level of the AC drive corresponds to the requirements of yoursupply network.1.3Grounding and ground fault protectionCAUTION!The drive must always be earthed with an grounding conductor connected to the grounding terminal marked with.The ground leakage current of drive exceeds 3.5mA AC. According to EN61800-5-1, one ormore of the following conditions for the associated protective circuit shall be satisfied:a) The protective conductor shall have a cross-sectional area of at least 10 mm2 Cu or16 mm2 Al, through its total run.b) Where the protective conductor has a cross-sectional area of less than 10 mm2 Cu or16 mm2 Al, a second protective conductor of at least the same cross-sectional areashall be provided up to a point where the protective conductor has a cross-sectionalarea not less than 10 mm2 Cu or 16 mm2 Al.c) Automatic disconnection of the supply in case of loss of continuity of the protective conductor.
Honeywell 4SafetyThe cross-sectional area of every protective grounding conductor which does not form part ofthe supply cable or cable enclosure shall, in any case, be not less than:- 2.5mm2 if mechanical protection is provided or- 4mm2 if mechanical protection is not provided.The ground fault protection inside the AC drive protects only the drive itself against groundfaults in the motor or the motor cable. It is not intended for personal safety.Due to the high capacitive currents present in the AC drive, fault current protective switchesmay not function properly.Do not perform any voltage withstand tests on any part of drive. There is a certain procedure according to which the tests shall be performed. Ignoring this procedure may result in damaged product.
Modbus - general info2.Honeywell 5Modbus - general infoModbus is a communication protocol developed by Modicon systems. In simple terms, it is away of sending information between electronic devices. The device requesting the informationis called the Modbus Master (or the Client in Modbus TCP) and the devices supplying information are Modbus Slaves (in Modbus TCP servers). In a standard Modbus network, there is oneMaster and up to 247 Slaves, each with a unique Slave Address from 1 to 247. The Master canalso write information to the Slaves. Modbus is typically used to transmit signals from instrumentation and control devices back to a main controller or data gathering system.The Modbus communication interface is built around messages. The format of these Modbusmessages is independent of the type of physical interface used. The same protocol can beused regardless of the connection type. Because of this, Modbus gives the possibility to easilyupgrade the hardware structure of an industrial network, without the need for large changes inthe software. A device can also communicate with several Modbus nodes at once, even if theyare connected with different interface types, without the need to use a different protocol for every dFigure 1. Basic structure of Modbus frameOn simple interfaces like RS485, the Modbus messages are sent in plain form over the network. In this case the network is dedicated to Modbus. When using more versatile network systems like TCP/IP over ethernet, the Modbus messages are embedded in packets with theformat necessary for the physical interface. In that case Modbus and other types of connectionscan co-exist at the same physical interface at the same time. Although the main Modbus message structure is peer-to-peer, Modbus is able to function on both point-to-point and multidropnetworks.Each Modbus message has the same structure. Four basic elements are present in each message. The sequence of these elements is the same for all messages, to make it easy to parsethe content of the Modbus message. A conversation is always started by a master in the Modbus network. A Modbus master sends a message and — depending of the contents of the message — a slave takes action and responds to it. There can be more masters in a Modbusnetwork. Addressing in the message header is used to define which device should respond toa message. All other nodes on the Modbus network ignore the message if the address fielddoesn't match their own address.Your drive is equipped with Modbus support as standard.
Honeywell 6Modbus - general infoEthernetModbus TCPSwitchModbusRTUmasterModbus RTUFigure 2. Principal example diagram of ModbusIf you need to contact Honeywell service in problems related to Modbus, please call Honeywell TechnicalSupport at 888-516-9347 “Option 4”.
Modbus technical dataHoneywell 73.Modbus technical data3.1Modbus RTU protocolInterfaceRS-485Data transfer method RS-485 MS/TP, half-duplexConnections andcommunicationsTransfer cableSTP (Shielded Twisted Pair), type Belden 9841or similarConnector2.5 mm2Electrical isolationFunctionalModbus RTUAs described in “Modicon Modbus ProtocolReference Guide”Baud rate300, 600, 1200, 2400, 4800, 9600, 19200,38400 and 57600 baudAddresses1 to 247Table 2.3.2Modbus TCP protocolInterface100BaseTX, IEEE 802.3 compatibleData transfer method Ethernet half/full -duplexConnections andcommunicationsData transfer speed10/100 MBit/s, autosensingProtocolModbus TCPConnectorShielded RJ45 connectorCable typeCAT5e STPModbus TCPAs described in Modbus Messaging Implementation GuideDefault IPSelectable: Fixed or DHCP (AutoIP)Table 3.
Honeywell 84.Modbus installationModbus installation1Open the cover of the AC drive.The relay outputs and other I/O-terminals may have a dangerous control voltagepresent even when drive is disconnected from mains.DANGERFigure 3.2Locate the components that you will need on the AC drive to connect and run theModbus cables.Be sure not to plug the Modbus TCP cable to the terminal under the keypad!This might harm your personal computer.WARNING
Modbus installationHoneywell 9RS485terminalsA Data- B Data DIPswitches21 22 2324 25 2628 29Ethernetconnector12 13 14 15 16 17 18 19 30 A BEthernetcable runconduit1 2 3 4 5 67 8 9 10 11I/O terminal(see largerpicture)GroundingbarFigure 4.You can use the Modbus communication protocol through Ethernet and RS485.4.1Prepare for use through ethernet3Connect the Ethernet cable (see specification on page 7) to its terminal and runthe cable through the conduit as shown in Figure 5.max. 40 mmEthernetcableFigure 5.
Honeywell 104Modbus installationCut free the opening on the AC drive cover for the Ethernet cable (protectionclass IP21).Figure 6.5Remount the AC drive cover. NOTE: When planning the cable runs, rememberto keep the distance between the Ethernet cable and the motor cable at a minimum of 30 cm.EthernetcableFigure 7.
Modbus installation4.2Honeywell 11Prepare for use through RTUStrip about 15 mm of the RS485 cable (see specification on page 7) and cut offthe grey cable shield. Remember to do this for both bus cables (except for thelast device).Leave no more than 10 mm of the cable outside the terminal block and strip thecables at about 5 mm to fit in the terminals. See picture below.10345Also strip the cable now at such a distance from the terminal that you can fix it tothe frame with the grounding clamp. Strip the cable at a maximum length of 15mm. Do not strip the aluminum cable shield!Then connect the cable to its appropriate terminals on drive standard terminalblock, terminals A and B (A negative, B positive). See Figure 8.RS485terminals(A and B)21 22 2324 25 26282920 A B12 13 14 15 16 17 18 19 20 A B1 2 3 4 5 6 7 8 9 10 118 9 10 11Figure 8.
Honeywell 12Modbus installationUsing the cable clamp included in the delivery of the drive, ground the shield ofthe RS485 cable to the frame of the AC drive.Cable clamp5If drive is the last device on the bus, the bus termination must be set. Locatethe DIP switches to the right of the control keypad of the drive and turn the switchfor the RS485 bus termination resistor to position ON. Biasing is built in the termination resistor. See also step 9 on page 13.6ONCurrentCurrentCurrentRS485*AO1AI2AI1* Bus termination resistorOFFVoltageVoltageVoltage
Modbus installationHoneywell 13Unless already done for the other control cables,cut free the opening on the AC drive cover forthe RS485 cable (protection class IP21).7Remount the AC drive cover and run the RS485cables as shown in picture.NOTE: When planning the cable runs, remember to keep the distance between the fieldbuscable and the motor cable at a minimum of 30cm.8RS485cablesThe bus termination must be set for the first and the last device of the fieldbusline. See picture below. See also step 6 on page 12. We recommend that the firstdevice on the bus and, thus, terminated was the Master tedFieldbus Bus ted withDIP switch
Honeywell 145.ProgrammingProgrammingBasic information on how to use the control keypad you will find in the Application Manual.The navigation path to the fieldbus parameters may differ from application to application. Theexemplary paths below apply to the drive.1. First ensure that the right fieldbus protocol is selected.Navigate: Main Menu I/O and Hardware (M5) RS-485 (M5.7) OR Ethernet(M5.8) Common settings (M5.7.1) Protocol (P5.7.1.1) Edit (Choose protocol)2. Select ‘Fieldbus control’ as the Remote Control Place.Navigate: Main Menu Quick Setup (M1) Rem. Ctrl. Place (P1.15)ORNavigate: Main Menu Parameters (M3) Start/Stop Setup (M3.2) Rem.Ctrl. Place (P3.2.1)3. Choose source of reference.Navigate: Main Menu Parameters (M3) References (M3.3)4. Set fieldbus parameters (M5.7 and M5.8). See below.5.1Modbus RTU parameters and monitoring values ptionPARAMETERSP5.7.3.1.1Slave addressP5.7.3.1.2Baud rate19P5.7.3.1.3Parity que slave deviceaddress.6Communication speed1 3002 6003 12004 240022365 48006 96007 192008 384009 5760000 None2239 1 Odd2 Even100 Not used
ProgrammingCodeHoneywell G VALUESP5.7.3.2.1Fieldbus protocolstatus1310 Init1 Stopped2 Operational3 Faulted0-99 Number of messages with errors0-999 Number of messages without communication legal functions0See page 18.P5.7.3.2.4Illegal dataaddresses0See page 18.P5.7.3.2.5Illegal data values0See page 18.P5.7.3.2.6Slave device busy0See page 18.P5.7.3.2.7Memory parity error0See page 18.P5.7.3.2.8Slave device failure0See page 18.P5.7.3.2.9Last fault response0See page 18.P5.7.3.2.10Control wordhexSee page 25 andpage 26.P5.7.3.2.11Status wordhexSee page 25 andpage 26.99.9990.0Table 4. Parameters related with Modbus used through RTU
Honeywell 16Programming5.2Modbus TCP parameters and monitoring values5.2.1Ethernet common settings nP5.8.1.1IP address modeSee page 19.P5.8.1.2IP addressSee page 19.P5.8.1.3Subnet maskSee page 19.P5.8.1.4Default gatewaySee page 19.P5.8.1.5MAC addressSee page 19.Table 5. Common settings for Modbus TCP (Ethernet)5.2.2Modbus TCP settings nPARAMETERS (Common settings M5.8.2.1)P5.8.2.1.1Connection limit022Number of allowed connectionsP5.8.2.1.2Unit identifier number02551See chapter 5.4.2 Modbus TCP settingsP5.8.2.1.3Communicationtime-out06553500 Not usedsMONITORING VALUES (Connection 1, Monitoring M5.8.2.2.1)*P5.8.2.2.1.1Fieldbus protocolstatus11 Stopped2 Operational3 Faulted30-99 Number of messages with errors0-999 Number of messages without communication .3Illegal functions0See page 21.P5.8.2.2.1.4Illegal dataaddresses0See page 21.P5.8.2.2.1.5Illegal data values0See page 21.P5.8.2.2.1.6Slave device busy0See page 21.P5.8.2.2.1.7Memory parity error0See page 21.P5.8.2.2.1.8Slave device failure0See page 21.099.9990.0See page 21.P5.8.2.2.1.9Last fault responseP5.8.2.2.1.10Control wordhexSee page 25.P5.8.2.2.1.11Status wordhexSee page 26.MONITORING VALUES (Connection 2, Monitoring M5.8.2.3.1)*All parameters are the same as those for Connection 1.* Will appear only after connection has been establishedTable 6. Parameters related with Modbus used through Ethernet
ProgrammingHoneywell 175.3Modbus RTU parameter descriptions5.3.1Modbus RTU ParametersP5.7.3.1.1SLAVE ADDRESSEach slave must have a unique address (from 1 to 247) so that it can be addressed independently from other nodes.P5.7.3.1.2BAUD RATESelect the communication speed for the network. The default value is 9600 baud.P5.7.3.1.3PARITY TYPEUsers can select the parity type for the network.Parity typeStopbitsNone0Odd1Even2Table 7. Parity typeP5.7.3.1.4COMMUNICATION TIME-OUTModbus board initiates a communication error for a time defined with this parameter. ‘0’ meansthat no fault is generated.5.3.2Modbus RTU monitoring valuesP5.7.3.2.1FIELDBUS PROTOCOL STATUSFieldbus Protocol Status tells the status of the protocol.INITIALIZINGProtocol is starting upSTOPPEDProtocol is timeouted or not usedOPERATIONALProtocol is runningFAULTEDMajor fault in protocol, requires restarting.If fault remains call Honeywell Technical Supportat 888-516-9347 “Option 4”.Table 8. FB protocol statusesP5.7.3.2.2COMMUNICATION STATUS0The Communication status shows how many error and how many good messages the drivehas received. The Communication status includes a common error counter that counts CRCand parity errors and a counter for good messages.Only messages to the current slave in use are counted in the good messages.
Honeywell 18ProgrammingGood messages0 999Number of messages received without errorsBad Frames0 99Number of messages received witherrorsTable 9.P5.7.3.2.3ILLEGAL FUNCTIONSThe function code received in the query refers to an unallowed action for the server (or slave).P5.7.3.2.4ILLEGAL DATA ADDRESSESThe data address received in the query refers to an unallowed address for the server (or slave).P5.7.3.2.5ILLEGAL DATA VALUESA value contained in the query data field refers to an unallowed value for server (or slave).P5.7.3.2.6SLAVE DEVICE BUSYThe server (or slave) is engaged in processing a long–duration program command. The client(or master) should retransmit the message later when the server (or slave) is free.P5.7.3.2.7MEMORY PARITY ERRORThe server (or slave) attempted to read record file but detected a parity error in the memory.P5.7.3.2.8SLAVE DEVICE FAILUREAn unrecoverable error occurred while the server (or slave) was attempting to perform the requested action.P5.7.3.2.9LAST FAULT RESPONSEShows the last fault response as Fault code.P5.7.3.2.10CONTROL WORDShows the Control Word received from the bus.P5.7.3.2.11STATUS WORDShows the current Status Word that is sent to the bus.
ProgrammingHoneywell 195.4Modbus TCP parameter descriptions5.4.1Ethernet common settingsP5.8.1.1IP ADDRESS MODESelectable alternatives are DHCP (Dynamic Host Configuration Protocol) and Fixed.DHCP protocol gives IP addresses to new devices connecting to local network. This addressis valid for a certain period of time. If no DHCP server is found an automatic random IP is given.A fixed IP address is specified manually and it does not change.When the mode is changed from DHCP to Fixed the addresses will readIP: 192.168.0.10Subnet mask: 0.0.0.0Default gateway: 0.0.0.0P5.8.1.2IP ADDRESSAn IP address is a series of numbers (like above) specific to the device connected to the Internet.P5.8.1.3SUBNET MASKThe network mask marks all the bits of an IP address for the identification of the network andthe subnetwork.P5.8.1.4DEFAULT GATEWAYGateway address is the IP address of a network point that acts as an entrance to another network.P5.8.1.5MAC ADDRESSThe MAC address of the control board.MAC address (Media Access Control) is a unique address given to each network host. It is noteditable.
Honeywell 20Programming5.4.2Modbus TCP settings5.4.2.1Common settingsP5.8.2.1.1CONNECTION LIMITDefines how many clients can access the server simultaneously.P5.8.2.1.2UNIT IDENTIFIER NUMBERThe Modbus ‘slave address’ field usually used on Modbus Serial Line is replaced by a singlebyte ‘Unit Identifier’.On TCP/IP, the Modbus server is addressed using its IP address; therefore, the Modbus UnitIdentifier is useless.COMMUNICATION TIME-OUTP5.8.2.1.3Modbus board initiates a communication error if the Ethernet connection is lost. Communication time-out parameters define the minimum delay between packages received from the client.The timer is reset and started after each received package. This parameter can be used if theclient is periodically polling the slaves.5.4.3Modbus TCP monitoring valuesThese values will not appear before the connection is established.5.4.3.1Connection 1P5.8.2.2.1.1FIELDBUS PROTOCOL STATUSFieldbus Protocol Status tells the status of the protocol.INITIALIZINGProtocol is starting upSTOPPEDProtocol is timeouted or not usedOPERATIONALProtocol is runningFAULTEDMajor fault in protocol, requires restarting.If fault remains Call Honeywell Technical Support at888-516-9347 “Option 4”.Table 10. FB protocol statuses
ProgrammingP5.8.2.2.1.2Honeywell 21COMMUNICATION STATUSThe Communication status shows how many error and how many good messages the drivehas received. The Communication status includes a common error counter that counts errorsand a counter for good messages.Good messages0 999Number of messages received without errorsBad Frames0 99Number of messages received with errorsTable 11. Communication statusP5.8.2.2.1.3ILLEGAL FUNCTIONSThe function code received in the query refers to an unallowed action for the server (or slave).P5.8.2.2.1.4ILLEGAL DATA ADDRESSESThe data address received in the query refers to an unallowed address for the server (or slave).P5.8.2.2.1.5ILLEGAL DATA VALUESA value contained in the query data field refers to an unallowed value for server (or slave).P5.8.2.2.1.6SLAVE DEVICE BUSYThe server (or slave) is engaged in processing a long–duration program command. The client(or master) should retransmit the message later when the server (or slave) is free.P5.8.2.2.1.7MEMORY PARITY ERRORThe server (or slave) attempted to read record file but detected a parity error in the memory.P5.8.2.2.1.8SLAVE DEVICE FAILUREAn unrecoverable error occurred while the server (or slave) was attempting to perform the requested action.P5.8.2.2.1.9LAST FAULT RESPONSEShows the last fault response as Fault code.P5.8.2.2.1.10CONTROL WORDShows the Control Word received from the bus.P5.8.2.2.1.11STATUS WORDShows the current Status Word that is sent to the bus.5.4.3.2Connection 2The monitoring values are the same as those for Connection 1 (chapter 5.4.3.1), only with adifferent code (P5.8.2.3.1.X).
Honeywell 226.CommunicationsCommunicationsFeatures of the Modbus-drive interface: Direct control of drive (e.g. Run, Stop, Direction, Speed reference, Fault reset)Full access to all drive parametersMonitor drive status (e.g. Output frequency, Output current, Fault code)6.1Data addresses in Modbus messagesAll data addresses in Modbus messages are referenced to zero. The first occurrence of a dataitem is addressed as item number zero. For example: The coil known as ‘Coil 1’ in a programmable controller is addressed as ‘Coil 0000’ inthe data address field of a Modbus message.Coil 127 decimal is addressed as ‘Coil 007E hex’ (126 decimal).Holding register 40001 is addressed as register 0000 in the data address field of themessage. The function code field already specifies a ‘holding register’operation. Therefore the ‘4XXXX’ reference is implicit.Holding register 40108 is addressed as register 006B hex (107 decimal).6.2Modbus memory mapThe Honeywell variables and fault codes as well as the parameters can be read and writtenfrom Modbus. The parameter addresses are determined in the application. Every parameterand actual value have been given an ID number in the application. The ID numbering of theparameter as well as the parameter ranges and steps can be found in the application manualin question. The parameter value shall be given without decimals. If several parameters/actualvalues are read with one message, the addresses of the parameters/actual values must beconsecutive.FunctioncodeCurrent ter
Dec 29, 2010 · Honeywell Installation and User Manual Modbus protocol for Variable Frequency Drives 62-0351-01. By using this Honeywell literature, you agree that Honeywell will have no liability for any damages ar
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