Syllabus Diploma In Mechanical Engineering (Machine Tool .

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SyllabusDiploma in Mechanical Engineering(Machine Tool Maintenance and Repairs)(Sandwich)Course Code: 20222015 -16M – SCHEMEDIRECTORATE OF TECHNICAL EDUCATIONGOVERNMENT OF TAMILNADUCurriculum Development Centre, DOTE.Page 1

STATE BOARD OF TECHNICAL EDUCATION & TRAINING, TAMILNADUDIPLOMA IN ENGINEERING / TECHNOLOGY SYLLABUSM SCHEME(Implemented from the Academic year 2015 - 2016 onwards)ChairpersonTmt. S.MADHUMATHI, I.A.S.,DirectorDirectorate of Technical EducationGuindy, Chennai.Dr. K.SUNDARAMOORTHY, M.E., Phd.,Additional Director of Technical Education (Polytechnics)Directorate of Technical EducationGuindy, Chennai.Co-ordinatorDr. M.Isakkimuthu, Phd.,PrincipalBharathiar Centenery Memorial Girls Government CollegeEttayapuram-628902MembersConvenerDr. R.R.Rajkumar B.Sc, M.E, PhDHead of the Department (MTMR)AMK Techonological Polytechnic CollegeSembarambakam,Chennai -600 123Members:Mr. S.N.Sundar, M.ELecturer (Selection Grade)AMK Techonological Polytechnic CollegeSembarambakam,Chennai -600 123Mr.S. Murali, M.ELecturer (Senior Grade)AMK Techonological Polytechnic CollegeSembarambakam,Chennai -600 123Mr.N.Ramu, M.ELecturer (Senior Grade)AMK Techonological Polytechnic CollegeSembarambakam,Chennai -600 123Mr. K.HemaPrasad,Head of the Department (Mechatronics)T.S.Srinivasan Centre for Polytechnic Collegeand Advanced Training (CPAT – TVS)Curriculum Development Centre, DOTE.Dr.C.Thiagarajan, M.E, PhDProfessor, Department of MechanicalEngineering,Savitha School of Engineering,Savitha UniversityMr.V.Kumar,Manager (Maintenance)M/S BRAKES INDIA Ltd, Padi,Chennai – 600 050Mr.N.Dhakshnamoorthy,Manager (Maintenance)M/S TAFE (Tractors and Form Equipment Ltd)ChennaiPage 2

DIPLOMA COURSES IN ENGINEERING/TECHNOLOGY(SEMESTER SYSTEM)(Implemented from 2015- 2016)M – SCHEMER E G U L A T I O N S** Applicable to the Diploma Courses other than Diploma in Hotel Management &Catering Technology and the Diploma Courses offered through MGR FilmInstitute, Chennai.1. Description of the Course:a. Full Time (3 years)The Course for the full Time Diploma in Engineering shall extend over aperiod of three academic years, consisting of 6 semesters* and the First Yearis common to all Engineering Branches.b. Sandwich (3½ years)The Course for the Diploma in Engineering (sandwich) shall extend over aperiod of three and half academic years, consisting of 7 semesters* and theFirst Year is common to all Engineering Branches. The subjects of three yearsfull time diploma course being regrouped for academic convenience.During 4th and/or during 7th semester the students undergo industrial trainingfor six months/ one year. Industrial training examination will be conductedafter completion of every 6 months of industrial trainingc. Part Time (4 years)The course for the diploma in Engineering shall extend over a period of 4academic years containing of 8 semesters*, the subjects of 3 year full timediploma courses being regrouped for academic convenience.* Each Semester will have 15 weeks duration of study with 35 hrs. /Week forRegular Diploma Programme and 18hrs/ week (21 hrs. / Week I year) forPart-Time Diploma Programmes.The Curriculum for all the 6 Semesters of Diploma courses (Engineering &Special Diploma Courses viz. Textile Technology, Leather Technology,Printing Technology, Chemical Technology etc.) have been revised andrevised curriculum is applicable for the candidates admitted from 2015 – 2016academic year onwards.Curriculum Development Centre, DOTE.Page 3

2. Condition for Admission:Condition for admission to the diploma courses shall be required to havepassed inThe S.S.L.C Examination of the Board of Secondary Education, TamilNadu.(Or)The Anglo Indian High School Examination with eligibility for HigherSecondary Course in TamilNadu.(Or)The Matriculation Examination of Tamil Nadu.(Or)Any other Examination recognized as equivalent to the above by the Board ofSecondary Education, TamilNadu.Note: In addition, at the time of admission the candidate will have to satisfycertain minimum requirements, which may be prescribed from time to time.3. Admission to Second year (Lateral Entry):A pass in HSC ( Academic ) or ( Vocational ) courses mentioned in theHigher Secondary Schools in TamilNadu affiliated to the TamilNadu HigherSecondary Board with eligibility for university Courses of study or equivalentexamination, & Should have studied the following subjects.Sl.No1.2.H.Sc AcademicCoursesAll theRegular andSandwichDiplomaCoursesDiplomacourse inModernOfficePracticeSubjects StudiedMaths, Physics &ChemistryEnglish & AccountancyEnglish &Elements of EconomicsEnglish &Elements of CommerceH.Sc VocationalSubjects StudiedRelated subjects Vocational subjectsMaths / Physics /Related VocationalChemistrySubjects Theory &PracticalEnglish &Accountancy,English &Elements ofEconomics,English &ManagementPrinciples& Techniques,English &TypewritingCurriculum Development Centre, DOTE.Accountancy anagement,International Trade,Marketing &Salesmanship,Insurance &MaterialManagement,OfficeSecretaryship.Page 4

For the diploma Courses related with Engineering/Technology, the related /equivalent subjects prescribed along with Practical may also be taken for arrivingthe eligibility. Branch will be allotted according to merit through counseling by the respectivePrincipal as per communal reservation. For admission to the Textile Technology, Leather Technology, PrintingTechnology, Chemical Technology and Modern Office Practice Diploma coursesthe candidates studied the related subjects will be given first preference. Candidates who have studied Commerce Subjects are not eligible forEngineering Diploma Courses.4. Age Limit:No Age limit.5. Medium of Instruction: English6. Eligibility for the Award of Diploma:No candidate shall be eligible for the Diploma unless he/she has undergonethe prescribed course of study for a period of not less than 3 academic yearsin any institution affiliated to the State Board of Technical Education andTraining, TamilNadu, when joined in First Year and two years if joined underLateral Entry scheme in the second year and passed the prescribedexamination.The minimum and maximum period for completion of Diploma Courses are asgiven below:MinimumPeriodFull Time3 YearsFullTime(Lateral 2 YearsEntry)Sandwich3½ YearsPart Time4 YearsDiploma Course7.MaximumPeriod6 Years5 Years6½ Years7 YearsSubjects of Study and Curriculum outline:The subjects of study shall be in accordance with the syllabus prescribed fromtime to time, both in theory and practical. The curriculum outline is given inAnnexure - I8.Examinations:Board Examinations in all subjects of all the semesters under the scheme ofexaminations will be conducted at the end of each semester.Curriculum Development Centre, DOTE.Page 5

The Internal assessment marks for all the subjects will be awarded on thebasis of continuous internal assessment earned during the semesterconcerned. For each subject 25 marks are allotted for internal assessmentand 75 marks are allotted for Board Examination.9.Continuous Internal Assessment:A . For Theory Subjects:The Internal Assessment marks for a total of 25 marks, which are to bedistributed as follows:i. Subject Attendance5 Marks(Award of marks for subject attendance to each subject theory/practical will asper the range given ksMarksMarksMarksii) Test #10 Marks2 Tests each of 2 hours duration for a total of 50 marksare to be conducted. Out of which the best one will betaken and the marks to be reduced to:The Test – III is to be the Model test covering all the fiveunits and the marks so obtained will be reduced to :TESTUNITSTest IUnit – I & IITest IIUnit – III & IVTestIIIModel Examination - CompulsoryCovering all the 5 Units.(Board Examination-question paperpattern).05 marks05 marksTotal 10 marksWHEN TOMARKS DURATIONCONDUCTEnd of 6th502 HrsweekEnd of 12th502 HrsweekEnd of 15thweek753 Hrs# - From the Academic year 2015-2016 onwards.Curriculum Development Centre, DOTE.Page 6

Question Paper Pattern for the Periodical Test :( Test - I & Test- II)With no choice:PART A type questions:4 Questions X 2 mark 8 marksPART B type questions:4 Questions X 3 marks 12 marksPART C type questions:3 Questions X 10 marks 30 marks-----------Totaliii) Assignment50 marks----------10 MarksFor each subject Three Assignments are to be given each for 20 marks andthe average marks scored should be reduced for 10 marksAll Test Papers and assignment notebooks after getting the signature withdate from the students must be kept in the safe custody in the Department forverification and audit. It should be preserved for 2 Semesters and producedto the flying squad and the inspection team at the time ofinspection/verification.B. For Practical Subjects:The internal assessment mark for a total of 25 marks which are to bedistributed as follows:a)Attendance: 5 Marks(Award of marks as same as Theory subjects)b)Procedure/ observation and tabulation/Other Practical related Work: 10 Marksc)Record writing: 10 Marks----TOTAL: 25 Marks---- All the Experiments/exercises indicated in the syllabus should becompleted and the same to be given for final board examinations. The Record for every completed exercise should be submitted in thesubsequent Practical classes and marks should be awarded for 20 foreach exercise as per the above allocation. At the end of the Semester, the average marks of all the exercises shouldbe calculated for 20 marks and the marks awarded for attendance is to beadded to arrive at the internal assessment mark for Practical. (20 5 25marks) The students have to submit the duly signed bonafide record note book/fileduring the Practical Board Examinations.Curriculum Development Centre, DOTE.Page 7

10.All the marks awarded for assignment, Test and attendance should beentered in the Personal Log Book of the staff, who is handling the subject.This is applicable to both Theory and Practical subjects.Life and Employability Skill Practical:The Life and Employability Skill Practical with more emphasis is beingintroduced in IV Semester for Circuit Branches and in V Semester for otherbranches of Engineering.Much Stress is given to increase the employability of the students:11.Internal assessment Mark . 25 MarksProject Work:The students of all the Diploma Programmes (except Diploma in ModernOffice Practice) have to do a Project Work as part of the Curriculum and inpartial fulfillment for the award of Diploma by the State Board of TechnicalEducation and Training, Tamilnadu. In order to encourage students to doworthwhile and innovative projects, every year prizes are awarded for the bestthree projects i.e. institution wise, region wise and state wise. The Projectwork must be reviewed twice in the same semester.a) Internal assessment mark for Project Work & Viva Voce:Project Review IProject Review IIAttendance 10 marks10 marks05 marks (award of marks same astheory subjects pattern)----------Total 25 marks-----------Proper record to be maintained for the two Project Reviews, and It should bepreserved for 2 Semesters and produced to the flying squad and theinspection team at the time of inspection/verification.b) Allocation of Mark for Project Work & Viva Voce in BoardExamination:Viva Voce 30 marksMarks for Report Preparation, Demo 35 marks-------------Total65 marks------------c) Written Test Mark (from 2 topics for 30 minutes duration): i) Environment Management2 questions X 2 ½ marksiI) Disaster Management2 questions X 2 ½ marks 5 marks 5 marks----10marks---- Selection of Questions should be from Question Bank, by the ExternalExaminer.Curriculum Development Centre, DOTE.Page 8

No choice need be given to the candidates.Project Work & Viva Voce in BoardExaminationWritten Test Mark (from 2 topics for 30minutes duration)--65 Marks--10 MarksTOTAL --75 MarksA neatly prepared PROJECT REPORT as per the format has to besubmitted by individual during the Project Work & Viva Voce Boardexamination.12.Scheme of Examinations:The Scheme of examinations for subjects is given in Annexure - II.13.Criteria for Pass:1. No candidate shall be eligible for the award of Diploma unless he/she hasundergone the prescribed course of study successfully in an institutionapproved by AICTE and affiliated to the State Board of TechnicalEducation & Training, Tamil Nadu and pass all the subjects prescribed inthe curriculum.2. A candidate shall be declared to have passed the examination in a subjectif he/she secures not less than 40% in theory subjects and 50% inpractical subject out of the total prescribed maximum marks including boththe internal assessment and the Board Examination marks put together,subject to the condition that he/she secures at least a minimum of 30marks out of 75 marks in the Board’s Theory examinations and a minimumof 35 marks out of 75 marks in the Board Practical Examinations.14.Classification of successful candidates:Classification of candidates who will pass out the final examinations from April2018 onwards (Joined in first year in 2015-2016) will be done as specifiedbelow.First Class with Superlative Distinction:A candidate will be declared to have passed in First Class with SuperlativeDistinction if he/she secures not less than 75% of the marks in all thesubjects and passes all the semesters in the first appearance itself andpasses all subjects within the stipulated period of study 3/ 3½/ 4 years (FullTime/Sandwich/Part Time) without any break in study.First Class with Distinction:A candidate will be declared to have passed in First Class with Distinction ifhe/she secures not less than 75% of the aggregate of marks in all theCurriculum Development Centre, DOTE.Page 9

semesters put together and passes all the semesters except the I and IIsemesters in the first appearance itself and passes all the subjects within thestipulated period of study 3/ 3½/ 4 years (Full Time/Sandwich/Part Time)without any break in study.First Class:A candidate will be declared to have passed in First Class if he/she securesnot less than 60% of the aggregate marks in all semesters put together andpasses all the subjects within the stipulated period of study 3/ 3½ / 4 years(Full Time/Sandwich/Part Time) without any break in study.Second Class:All other successful candidates will be declared to have passed in SecondClass.The above mentioned classifications are also applicable for the Sandwich /Part-Time students who pass out Final Examination from October 2018 /April2019 onwards (both joined in First Year in 2015-2016)15.Duration of a period in the Class Time Table:The duration of each period of instruction is 1 hour and the total period ofinstruction hours excluding interval and Lunch break in a day should beuniformly maintained as 7 hours corresponding to 7 periods of instruction(Theory & Practical).16.Seminar:For seminar the total seminar 15 hours(15 weeks x 1hour) should bedistributed equally to total theory subject per semester(i.e 15 hours divided by3/4 subject). A topic from subject or current scenario is given to students.During the seminar hour students have to present the paper and submitseminar material to the respective staff member, who is handling the subject.It should be preserved for 2 Semesters and produced to the flying squad andthe inspection team at the time of inspection/verification.-xXx-Curriculum Development Centre, DOTE.Page 10

01Diploma in Mechanical Engineering (MTMR) (SW) - M-SchemeList of Equivalent Subjects for L - Scheme to M - SchemeIII SEMESTER – WITH EFFECT FROM OCTOBER 2016Subject L-SCHEMEM-SCHEMESubjectCodeCode22031Strength of Materials39231Solid Mechanics and Fluid Power02292320304052203322034220350607Sl No39231Solid Mechanics and Fluid Power3925232033Thermal and Renewable EnergyMachine Drawing**22036Industrial Hydraulics AndPneumaticsRenewable Energy Sources**Machine Drawing**Mechanical Testing & QualityControl Practical **Fluid Power Practical **20001Computer Applications Practical320343204532045Strength of Materials and FluidMechanics PracticalStrength of Materials and FluidMechanics PracticalComputer Applications and CADPracticalIV SEMESTER WITH EFFECT FROM APRIL 201701Subject L-SCHEMECode22041Manufacturing Technology –I**02220450329291Sl NoManufacturing Technology - IPractical**Industrial Training – I (ReportWriting & Viva Voce)Curriculum Development Centre, DOTE.SubjectCode392323203639291M-SCHEMEIndustrial Production Technology – ILathe and Drilling PracticalIndustrial Training – I (ReportWriting & Viva Voce)Page 11

V SEMESTER – WITH EFFECT FROM OCTOBER 2017Sl No0102030405060708Subject L-SCHEMECode29251Thermal Equipments AndEnergyConservation22043Electrical Drives & Control**29253Metrology and Instrumentation29254Industrial EquipmentMaintenance22044Computer Aided MachineDrawing Practical **29256Thermal EquipmentsPerformance Practical29257Metrology and InstrumentationPractical22047Electrical Drives and controlpractical**SubjectCodeM-SCHEMEThermal and Renewable trical Drives & Control**Engineering MetrologyMaintenance of MachineElementsDriveComputer Applications and CADPracticalThermal Equipments PerformancePracticalMetrology and MetallographyPractical *Electrical Drives & Control PracticalVI SEMESTER – WITH EFFECT FROM APRIL 2018Sl Subject L-SCHEMENo Code01 22052Manufacturing Technology - 002Machine Tool Reconditioning &OverhaulingIndustrial Engineering andManagement**Computer IntegratedManufacturing **Total Productive MaintenanceManufacturing Technology – IIPractical**Computer IntegratedManufacturing Practical **Communication & Life SkillsPractical *Curriculum Development Centre, DOTE.SubjectCode392513926439265M-SCHEMEIndustrial Production Technology IIMachine Tool Reconditioning andOverhaulingEngineering Management32062Computer Aided Design andManufacturing39263Total Quality ManagementTotal Productive Maintenance320463206430002andSpecial Machines PracticalComputer Aided Design andManufacturing PracticalLife and Employability skill Practical**Page 12

VII SEMESTERSlNo01020304Subject L-SCHEMECode29271Machine Tool Reconditioning&Overhauling Practical22065Process AutomationPractical**29273Project Work29292Industrial Training – II (ReportWriting & Viva Voce)Subject Code39271320553927339292Curriculum Development Centre, DOTE.M-SCHEMEMaintenance Lab IIProcess AutomationPracticalProject WorkIndustrial Training– II (ReportWriting & VivaVoce)Page 13

M SCHEMEImplemented from 2015 - 2016CURRICULUM OUTLINE2022: DIPLOMA IN MECHANICAL ENGINEERING (Machine Tool Maintenanceand Repairs (sandwich)III 2045SubjectSolid Mechanics and Fluid PowerIndustrial Production Technology – ILubrication TechnologyMachine Drawing*Computer Application & CAD Practical*Lathe and Drilling Practice*StrengthofMaterialandFluid*Mechanics PracticalSeminarTotalHours per weekTheory TutorialPractical Total/Drawing665554466444--44117-141354IV SEMESTERS.No320373203539291SubjectHours per weekTheory Tutorial Practical Total/DrawingMetrology and Metallography Practical *44*Foundry and Welding Practical33Industrial Training – I (Report Writing &NAViva Voce)Curriculum Development Centre, DOTE.Page 14

V SEMESTERSl ndustrial Production Technology - IIThermal and Renewable EnergyEngineering MetrologyMaintenance of Machine Drive ElementsElectrical Drives and Control*Special Machine Practical*Electrical Drives and Control narTotalHours per weekTheory Tutorial Practical Total/Drawing44444444664444--441--123-1235VI SEMESTERS.No3926139262392633926439265SubjectHours per weekTheory TutorialPractical Total/DrawingIndustrial Automation55Auxiliary Equipment Maintenance55Total Quality Management and Total44Productive MaintenanceMachine Tool Reconditioning and44OverhaulingEngineeri

diploma courses being regrouped for academic convenience. * Each Semester will have 15 weeks duration of study with 35 hrs. /Week for Regular Diploma Programme and 18hrs/ week (21 hrs. / Week I year) for Part-Time Diploma Programmes. The Curriculum for all the 6 Semesters of Diploma courses (Engineering &

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