Ultimate Garage Worbench Printable Plan - Dream Design DIY
Ultimate Garage Workbench Printable PlansTOOLS FOR DIY GARAGE WORKBENCH Measuring tapeSawTable saw or circular sawKreg JigDrill - I use this drillImpact driver - I use this driverJig saw - I used my Rockwell BladerunnerNail gun - I use this oneSanderClampsSquarePaint brushSUPPLIES FOR DIY GARAGE WORKBENCH 8-2x4x82-2x6x82 - 4 x 8 x 3/4 inch MDF5-1x2x84 - 5 inch casters2 1/2 inch pocket hole screws2 1/2 inch wood screws16 - 1/4 inch lag screws 1 1/2 inches long - to attach casters16 - 1/4 inch lock washers - to attach casters1 1/2 inch 18G brad nailsWood glueWood fillerSealer - I used water based exterior Spar Urethane in a satin finish
CUTS FOR DIY GARAGE WORKBENCH*Always double check your measurements. Due to minor errors in cuts, wood and beingoff square your cuts may be different then what I have here. Measure twice cut once.Top Frame 2 - 2 x 4 at 72 inches3 - 2 x 4 at 33 inchesBottom Frame 2 - 2 x 4 at 66 inches3 - 2 x 4 at 27 inchesMiddle Frame 3 - 2 x 4 at 11 inches - vertical shelf braces2 - 2 x 4 at 32 1/4 inches - sides supporting shelf2 - 2 x 4 at 23 inches - sides supporting shelf1 - 2 x 4 at 25 1/4 inches - middle support2 - 2 x 4 at 2 inches long by 3 1/2 inches (width of 2 x 4) - shelf bracketsattached to inside of legs2 - 2 x 4 at 2 inches long by 2 2/2 inches (cut one inch off of a 2 x 4) - shelfbrackets attached to inside of legsLegs 4 - 2 x 4 at 25 3/4 inches 4 - 2 x 6 at 25 3/4 inches 4 - 2 x 6 at 5 inches - bottom of legs and for casters to attachTable Top MDF at 72 x 36 inches 2 - 1 x 2 at app. 72 inches 45 degree miter cuts both ends - trim 2 - 1 x 2 at app. 36 inches 45 degree miter cuts both ends - trimBottom Shelf MDF at 66 x 30 inches2 - 1 x 2 at 58 inches cross cut - trim2 - 1 x 2 at 23 inches cross cut - trim
Middle Shelf 2 - MDF at 16 1/8 X 15 inches (I used scrap leftover from the bottom and topMDF cuts)1 - 1 x 2 at 23 inches cross cut - trim2 - 1 x 2 at app. 28 1/2 inches one end 45 degree miter cut and one end cross cut trim1 - 1 x 2 at app. 30 inches 45 degree miter cuts at both ends - trimSTEPS TO MAKE DIY GARAGE WORKBENCHStep 1) I started out by making my top and bottom frames. I made two pocket holes in allthe cross supports of the frames and attached them to the side supports using therecommended 2 1/2 inch pocket hole screws.I also applied wood glue to the all the joints. If you are using a Kreg Jig make sure to setyour board thickness at 1 1/2 inches.
Step 2) To assemble the legs I placed three pocket holes in all the 2 x 4 legs.I created one pocket hole at each end and one off set from the middle about two inches.The reason I didn't place a pocket hole in the middle is because the shelf brackets for themiddle shelf will need to be nailed in the middle of the legs. For the legs I attached the 2x 4s to 2 x 6s using 2 1/2 inch pocket hole screws.
Then I attached the legs to the inside of the bottom frame and to the outside of the topframe making pilot holes and using 2 1/2 inch wood screws. When attaching the legs Ithought it was easier to lay the workbench on its side. I used scrap wood pieces to helpprop it up when I attached the top frame.
Step 3) Before attaching the bottom pieces I outlined the casters so this would help get abetter idea of screw placement.I attached the four 2 x 6 pieces to the bottom of each leg first drilling pilot holes thenusing the 2 1/2 inch wood screws.
Then I attached the casters by first drilling pilot holes and using 1/4 inch lock washersand 1/4 inch lag screws. Put your brakes on the casters and get some assistance withflipping the workbench right side up.
Step 4) I added the bottom MDF board and attached it using 1 1/2 inch 18G brad nails allaround the perimeter of the board.At this point you can either assemble the middle frame and shelf or you can skip this
Ultimate Garage Workbench Printable Plans TOOLS FOR DIY GARAGE WORKBENCH Measuring tape Saw Table saw or circular saw Kreg Jig Drill - I use this drill Impact driver - I use this driver Jig saw - I used my Rockwell Bladerunner Nail gun - I use
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