GT560 AUTOLOG - Digi-Star
GT560 AUTOLOGOperators ManualD4168-EN Rev AApril 27, 2016
Digi-Star LLCW5527 Hwy 106Fort Atkinson, WI 53538USATel: 800-225-7695E-mail: sales@digi-star.comDigi-Star InternationalDigi-Star Europe B.V.J.F. Kennedylaan 235NL-5981 WZ PanningenThe NetherlandsTel: 31 (0)77 462 92 64E-Mail: dsinfo@digi-star.comD4168-EN GT560 Autolog Rev A LACAll rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’sexpress written permission is forbidden. The contents of this manual are subject to change withoutnotice. All efforts have been made to assure the accuracy of the contents of this manual. However,should any errors be detected, Digi-Star would greatly appreciate being informed of them. The abovenotwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence. Copyright 2016 Digi-Star Fort Atkinson (U.S.A.)2GT560 Operators ManualD4168-EN
Table of ContentsTable of ContentsGETTING STARTED . 51.0 INTRODUCTION . 62.0 GT560 FEATURES & OPTIONS. 73.0 ACCURACY STATEMENT . 94.0 TECHNICAL SPECIFICTIONS . 105.0 SAFETY DURING USE. 116.0 HARVEST TRACKER MANAGEMENT PC SOFTWARE . 127.0 HARVEST TRACKER APP . 138.0 GT560 INDICATOR OVERVIEW . 149.0 INDICATOR DISPLAY SCREENS . 179.1 Overview of Active Screen . 189.2 Overview of Data Record Screen . 199.3 Overview of Field Screen . 209.4 Overview of ID Screen. 219.5 Overview of GPS Screen . 229.6 Overview of Grain Moisture Screen . 2310.0 OVERVIEW OF THE LOAD SCREEN, MOISTURE AND GPS DATA. . 2411.0 CALIBRATING GRAIN MOISTURE SETTINGS. 2512.0 OVERVIEW FOR DATA TRANSFER. 2612.1 Transfer Field and ID data from USB to GT560 indicator . 2612.2 Transfer Records from GT560 indicator to USB Drive . 2613.0 OPERATION. 2713.1 Record Data – Automatic Mode (With AutoLog) . 2713.2 Record Data - Manual Mode (without AutoLog or AutoLog2) . 2813.3 Record Data Preview. 2813.4 GPS Coordinates Preview for Record Displayed . 2913.5 Moisture Information Preview for Record Displayed . 2913.6 Check Combine Yield Monitor . 3014.0 AUTOLOG2 . 3114.1 To Enable Autolog2 And Options . 3114.2 Enable Relay Function . 3214.3 Time To Continue Preset Active Signal . 3214.4 Select Weight Or Percentage Method . 3315.0 RE-CALIBRATING THE SCALE . 3415.1 View Current Calibration Number . 3415.2 Enter New Calibration Number . 35D4168-ENGT560 Operators Manual3
15.3 Changing/Viewing Setup Number . 3516.0 DAILY DATA COLLECTION . 3616.1 To Store Data Records On A USB Drive . 3616.2 Erase Data Records From GT560 Indicator . 3716.3 Zero Accumulator Memory . 3717.0 Other Functions . 3817.1 Backlight Dimmer . 3817.2 Unload Alarm . 3817.3 Change Time . 3917.4 Change Date . 3917.5 Edit Sign On Message . 4018.0 DIRECT ACCESS NUMBERS (D.A.N.) . 4118.1 Options Changed By User. . 4119.0 PRESET ACTIVE SIGNAL FUNCTIONALITY . 5320.0 12VDC OUTPUT DIAGRAMS . 5520.1 PRESET Active Signal Diagram . 5520.2 SEEDTD Active Signal Diagram . 5620.3 PRNOPA Active Signal Diagram . 5720.4 PREACT Active Signal Diagram . 5821.0 WEIGHING ERROR MESSAGES . 5921.1 OVRCAP . 5921.2 RANGE . 5921.3 -RANGE . 5922.0 TROUBLESHOOTING FLOW CHART . 6022.1 Troubleshooting Flow Chart Continued . 6123.0 INSTALLATION . 6223.1 Indicator Mounting . 6224.0 CABLE CONNECTIONS . 6524.1 Indicator Connection Diagram . 6624.2 Connecting Load Cells To Junction Box . 6724.3 Load Cell Direction . 6725.0 AUTOLOG TROUBLESHOOTING . 6826.0 SENSOR INSTALLATION AS PROXIMITY SWITCH . 6927.0 DECLARATION OF CONFORMITY . 7028.0 NOTES . 7129.0 QUICK REFERENCE AID . 7230.0 OPTIONS. 734GT560 Operators ManualD4168-EN
Getting StartedTable of ContentsGETTING STARTEDBefore Harvest1. Install Harvest Tracker Software on PC and enter required data. See Page 12.2. Install optional AutoLog Sensor on PTO shaft. See Page 31.3. Install optional Grain Moisture Sensor on discharger chute of equipment and calibrate. SeePage 25.4. Install optional GPS Sensor on equipment.5. Transfer data for Harvest Tracker software to GT560 Indicator.Before Loading1. Select Field (See page 20)2. Select ID (See page 21)3. Select Grain (See page 23)Refer to Section 13-Operation Page 27.Before UnloadingIf AutoLog is not used1. Press. UNLOAD should be flashing.2. When done unloading pressscreen and is ready to load.D4168-EN. The display will stay on for 10 seconds then return to activeGT560 Operators Manual5
Introduction1.0 INTRODUCTIONThank you for the purchase of a GT560 system. Your GT560 is the culmination of more than 30 yearsof agricultural weighing engineering and expertise. With proper operation and preventativemaintenance it will last for many years.The Digi-Star GT560 is designed for use with weighing, tracking, storing, and transferring related dataregarding the weight of agricultural grains, forages, and other commodities on mobile weigh wagons,grain carts, forage boxes, and other agricultural conveyances.The data collected by, and transferred from, the GT560 is designed primarily for use with Digi-Star’sHarvest Tracker PC software. For maximum value from the GT560 indicator, Digi-Star recommendsthat Harvest Tracker PC software program be loaded on a computer. This program will allow the fullinitialization and personalization of the GT560 indicator to the operation. The manual for this softwareprogram is found within the program under the help tab.The GT560 is not for use with applications for which the GT560 is not intended, or as outlined in thismanual.Use of the GT560 outside of its intended purposes may result in inaccurate weight measurement ordamage to indicator.Wi-Fi and Harvest Tracker App can be used with the GT560 indicator.Reference Documents:D4172-ENGrain Moisture Sensor InstallationD3908-ENAutoLog Installation ManualDigi-Star website: www.digi-star.comTechnical Support: Toll Free 800-225-7695 (US & Canada); 1-920-563-97006GT560 Operators ManualD4168-EN
GT560 Features and Options2.0 GT560 FEATURES & OPTIONSThe GT 560 Indicator offers several unique features: Grain Moisture Data recording during unloading and Dry Bushel calculation (Option)GPS Location Data recorded for both Loading and Unloading locations (Option)Bright, clear, white backlit COG display that is easier to readIncreased microprocessor power with firmware updatable via USB stickHour Meter, Maintenance Message, and Custom Sign-On MessageHands off (AutoLog) OperationThe GT560 indicator has many features but it also boasts simple hands-off operation using a RPMsensor on the PTO shaft to trigger the start of the unloading process and the end of the unloadingprocess. AutoLog aids in preventing operator mistakes and loss of load data due to the operatorforgetting to push the “start/stop” key. Manual control using the “start/stop” key is possible should thesensor be damaged or not functioning by disabling AutoLog. See page 31 for instructions. Weight,date, time and additional information are stored automatically after each load is completed.AutoLog2AutoLog2 is an optional function which allows the operator to set weight targets when unloading. Theindicator will sound an alarm and/or activate a control signal when the preset unload weight is met.There are 3 methods available to control the targeted unloaded weight:1. Weight set per Truck ID – Each truck with a stored ID can have a preset weight. This feature isuseful when working with trucks of various capacities.2. Stored Target Weight- When the same amount is unloaded each time. The stored weight repeatsuntil changed. Useful when all trucks have the same capacity.3. Load by Load- With each unloading event the GT560 will prompt the operator to enter the requiredweight to unload. Useful when flexibility is required.USB PortUSB drive has capacity to hold thousands of data records and allows easy data transfer.Harvest Tracker PC SoftwareHarvest Tracker PC software provided with GT560 indicator allows generation of a variety of reports.Reports can be read by programs such as Microsoft Excel, Adobe Acrobat and Microsoft InternetExplorer.Wi-Fi ERMThe Digi-Star ERM-WIFI device allows Apple and Android devices to wirelessly communicate withDigi-Star GT560 indicator.GPSA GPS receiver will also record the “where the load started GPS coordinates, the Field, the Crop” andthe “where the unloading stopped GPS Coordinates, the unloaded weight, the Field, the Crop, theMoisture”.D4168-ENGT560 Operators Manual7
GT560 Features and OptionsGrain Moisture SensorA grain moisture sensor mounted in the unloading system of the grain cart will monitor and record theaverage moisture of the grain when being unloaded. Grain must be moving over or across the GrainMoisture Sensor.Harvest Tracker AppEasily view and control the GT560 scale indicator remotely from Android and IOS phones or tablets.View weights, initiate check combine function, and edit field names from the combine.8GT560 Operators ManualD4168-EN
Accuracy Statement3.0 ACCURACY STATEMENTACCURACY:READ THIS SECTION BEFORE USING THE SCALE SYSTEMDigi-star scale systems are manufactured to provide the greatest accuracy possible. To obtain thehighest level of accuracy proper design, installation and use are required.When using the scale system the following must be considered in order to realize the best possibleperformance and accuracy: Load cells must be installed with the proper orientation. Most Digi-Star load cells have a labelindicating either the “top” or bending direction of the load cell. Inspect load cells to determine ifinstallation is correct. Installation of any load cells with the orientation incorrect will result ininaccurate measurement. Load cell should not be subjected to any strains or loads other than the weight of the load. Stress orstrain caused by misalignment or other factors when accurate weight readings are desired willnegatively affect the accuracy. The weighing unit should be stationary, with minimal movement, and on level surface to insure thatweight readings are as accurate as possible. The effect of movement on accuracy depends on the speed and roughness of the ground andapplication. Rougher terrain and faster and/or greater movement increase the degradation ofaccuracy. A level surface is defined as being less than a 5” (13cm) of run. As the slope of the terrainincreases, degradation of accuracy will also increase.D4168-ENGT560 Operators Manual9
Technical Specifications4.0 TECHNICAL SPECIFICTIONSSIZE10.25” long x 8.0” high x 4” wide (260mm x 190mm x 105mm)WEIGHT4.5 lbs. (2.04 Kg)HELP MESSAGESContext sensitive help messages in 10 languages, Long messages are scrolledLOAD CELLEXCITATION8 volts D.C. Nominal, Capable of driving ten 350 Ohms transducers, Short circuitproofAUTO TEMPCOMPENSATIONOf internal circuitry for high accuracy weighing measurementsLOAD CELL SIGNALCompatible with Load Cells with greater than 0.25 mv/vCONNECTORSAMP plastic weather resistant circular connector. Gold plated contacts.POWERREQUIREMENTS10.5 to 16.0 VDC 160 mA nominal with four 350Ω L.C.SETUP &CALIBRATIONVia front panel or saved when downloading the setting files.GROSS RANGE999,999 max-displayLOW BATTERYWARNINGEnabled at 10.5V nominalPOUND/KILOSelectableDISPLAYLCD with 84 Character Display.DISPLAY RESOLUTION.01, .02, .05, .1, .2, .5, 1, 2, 5, 10, 20, 50, 100DISPLAY UPDATERATESelectable: 1, 2, 3, 4 times/sec.MAX. DISPLAYRESOLUTIONAdjustable to 40,000 counts max.ZERO TRACKINGSelectable, On/OffSPAN ACCURACY (.1% .005%/ F) or (.1% 0.009% C) full scale 1 output countMOTION DETECTIONSelectable, On/OffZERO ACCURACY(.005%/ F) or (0.009% C) full scale 1 output count for 0.5 mv/v transducerENVIRONMENTALENCLOSUREIP65, IEC 529WEIGH ALGORITHM3 internally selectable digital filters to optimize performance (General, Slow, andFast)NON-VOLATILEMEMORYStandardOPERATING TEMP-29 C to 60 C2 REMOTE INPUTS(power/ remote ports)Tare / Print / Hold / Net Gross / M / Zero / TR Hold / Re-enter Preset / Switch10-20 F to 140 FGT560 Operators ManualD4168-EN
Safety During Use5.0 SAFETY DURING USEDanger: Indicates an imminently hazardous situation that, if not avoided, could result in deathor very serious injury.Warning: Indicates a potential hazardous situation that, if not avoided, may result in death orvery serious injury.Caution: Indicates a potential hazardous situation that, if not avoided, may result in a minorinjury.IMPORTANTUSB Port Function—The USB port is only to be used to upload or download data from a USB MemoryStick. The USB Port is not to be used as a charging port for any type of electronic device. Use of theUSB Port for any purpose other than for which it is designed may void the product’s warranty.Cleaning: Do not use running water, pressure washer or hoses to clean the indicator or touch screen.Charging Battery: Disconnect all cables from the indicator and touch screen before charging thebattery or welding on the machine. If cables are left connected, the indicator, touch screen andconnected load cells could be damaged.Remote DisplayOptionalDisconnectall cordsJ-BoxD4168-ENGT560 Operators Manual11
Harvest Tracker Management PC Software6.0 HARVEST TRACKER MANAGEMENT PC SOFTWARE Adding or Modifying Field Names and ID NamesUsing Harvest Tracker PC software:Upload data records from USB drive to PC.Delete field names that are already finished and clear their accumulators.Add/Modify new field names and ID names as needed.Transfer the new field names, accumulators and ID names onto the USB drive.Note: To upload data to indicator, you must first create data files with field names, ID names andaccumulator values using Harvest Tracker PC software.12GT560 Operators ManualD4168-EN
Harvest Tracker App7.0 HARVEST TRACKER APPEasily view and control the GT560 scale indicator remotely from Android and IOS phones or tablets.View weights, initiate check combine function, and edit field names from the combine.Harvest Tracker App Features: Field—View and edit field namesID—View and edit destination IDsSYNC—Sync records from to online Harvest Tracker or PC Harvest TrackerCheck Combine—Check combine yield monitorZero—Press and hold to zero balance the scaleStart/Stop—Start or stop unloading operationDigi-Star website: www.digi-star.comD4168-ENGT560 Operators Manual13
GT560 Indicator Overview8.0 GT560 INDICATOR OVERVIEW123548671091112201415161019171312Enter and exit Field screen.Start or stop unloading operation.3Press and hold to zero balance the scale.4Check combine yield monitor.5Enter and exit ID screen.6Turn indicator on.7Turn indicator off.89101418“Upper Display Window”—Displays recorded data-26 characters x3 rows.“Lower Display”—Displays recorded data-26 characters x3 rows.Accept change or recorded to next item.GT560 Operators ManualD4168-EN
GT560 Indicator ction Arrows-Left or right arrows move cursor inside data field. Up and down arrows move toprevious or next data field. List scrolls faster the longer the Up/Down arrow is held down.12 “Qwerty Keyboard”13Escape or undo last data change.14 Numbers Keypad151617181920Performs task displayed by selectScroll thru function key operationFor additional informationDelete one character in data entry field. Press and hold to delete entire data entry fieldcontents.Press and release. Then press key with desired special character.Press to backspace. Press and hold to backspace faster.D4168-ENGT560 Operators Manual15
GT560 Indicator OverviewBOTTOM PANEL CONNECTIONS211Load cell port-- connection from J-Box2Serial/com1-2 port--Computer connection3Power port--12VDC only4ACC port--5GPS port--6USB port—used for data transfer163GT560 Operators Manual456D4168-EN
Indicator Display Screens9.0 INDICATOR DISPLAY SCREENSSix display screens can be shown on the indicator:Active ScreenThis screen includes ID, Time, Gross Weight, Print Accumulator and Field Name. See page 18.Data Record ScreenThis screen includes Field Name, Net Weight, Print Accumulator, ID, GPS, Moisture, Date and Time.See page 19.Field Screen150 field names are available and can be modified using the keypad. See page 20.ID Screen150 ID names are available and can be modified using the keypad. See page 21.GPS ScreenGPS coordinates shows were the load was started and finished unloading. See page 22.Moisture ScreenThis screen shows the average moisture content of material being unloaded. See page 23.D4168-ENGT560 Operators Manual17
Indicator Display Screens9.1 Overview of Active Screen118000LB81 CORN5:23P 52 ID- IDG18000M15.5PA7 0 6314 FIELD1Current weight.2Current ID name3Current gross weight.4Current field name.5Time (5:23 PM shown).6Print accumulator (PA) for current field.7Moisture percentage when grain is flowing.8Current grain18GT560 Operators ManualD4168-EN
Indicator Display Screens9.2 Overview of Data Record ScreenThe GT560 indicator creates “data records” that contain data from the fields each time the operatorcompletes a load. PressPress Pressarrow to view GPS coordinates. Pressarrow to view weight, grain and moisture percentage.to view last stored record.andarrows to scroll through all previously stored records.1L462 APPLEMENS EAST3 --14130 , NE ,4 BUNKER , 05JAN 16514130-PA 7,12-40P61Load Number.2Field name (26 characters).3Net Weight (weight that was unloaded for this load).4ID name (6 characters) (use for “CART ID” or “TRUCK ID”).5Date6Time7Print Accumulator (total of all loads for selected field).D4168-ENGT560 Operators Manual19
Indicator Display Screens9.3 Overview of Field Screen Field names can be uploaded from a PC using a USB drive with Harvest Tracker PC Software. Field names can be a maximum of 26 characters long. Field names can be added or edited using the keypads before unloading.FLD12ANDERSONSANDERSONSAPPLEMANS1Current field2Current field name1. Press1NRFARMEASTto modify or select field. Current field number is shown in first line of the display.2. Three lines are displayed in lower display window. The top line of the three is current, editable andwill be used for next data record.3. Pressorscroll faster. Usearrows to scroll through fields (150 maximum fields). Continue holding the arrow toorarrows to move cursor within data line.4. Use keypad to enter or update field names. Pressto delete the selected character. Holdreset line to last saved data.for 2-3 seconds to delete entire line. Pressing5. To use special characters, press and releaseRepeat for each special character required.6. Press20orto delete characters to left and presswill. Then press key with desired special character.to exit.GT560 Operators ManualD4168-EN
Indicator Display Screens9.4 Overview of ID Screen Auto load preset (ALP—D.A.N. 6302) must be enabled (ON). ID names can be uploaded from a PC using a USB drive with Harvest Tracker PC Software. ID names and capacities can be a maximum of 6 characters long. ID names can be changed by using the keypad before unloading. ID screen has two columns with ID on left and capacity on right of 3 line display.ID11FORD 1Chevy 2Cart 32500018000150001Truck or grain cart identification2Maximum load capacity of truck or cart1. Press2to modify or select ID name. Current ID number is shown in upper display.2. Three lines are displayed in lower display window. The top line of the three is current, editable andwill be used for the next data record.3. Pressorfaster. Usearrows to scroll through fields (150 maximum). Continue holding the arrow to scrollorarrows to move cursor within data line.4. Use keypad to enter or update ID names. Pressthe selected character. Holdname.to delete characters to left andto delete entire line. Pressing5. To use special characters press and releaseRepeat for each special character required.to deletewill reset line to last saved. Then press key with desired special character.6. The operator will see ID XXX while editing the ID and CAP XXX while editing the capacity. Afterediting the ID, pressto move the cursor to capacity field to enter capacity data. The display willscroll to the next ID when pressingorarrows.7. PressD4168-ENorto exit.GT560 Operators Manual21
Indicator Display Screens9.5 Overview of GPS Screen154000lb2 LA – 4256 , 0801 3 LO – 08848 , 40964 WSW MPH – 0.0 5 SAT – GPS - 156 UTC – 16 – 38 – 50 7 NUMSAT - 081Current gross weight2Current latitude3Current longitude4Direction & Current miles per hour5GPS Fixed Quality of Signal6Coordinated Universal Time7Number of satellites1. Pressrepeatedly until GPS is displayed.2. Press3. Pressto return to main display.Note: This display shows current GPS coordinates, current weight, MPH, Satellite number and numberof satellites found.After 10 seconds the display will return to the Active Screen.22GT560 Operators ManualD4168-EN
Indicator Display Screens9.6 Overview of Grain Moisture ScreenCROP1451Current grain2Moisture percentage3Weight per bushel4No user significance5See information below1. PressCORNFACTOR BFACTOR C-2M- 15.54.518.801WT-356repeatedly until GRAIN is displayed.2. Press3. To edit the FACTOR C, pressrepeatedly until FACTOR C number is flashing.4. Enter new number using keypad.5. Pressto store.Note: For more instructions when editing FACTOR C, see page 25.D4168-ENGT560 Operators Manual23
Overview of the Load Screen, Moisture and GPS Data10.0 OVERVIEW OF THE LOAD SCREEN, MOISTURE AND GPS DATA.1. PressLto go to load screen.2. Useandarrows to scrollthrough the different loads15APPLEMENS EAST-- 14130, NE ,14130-PABUNKER , O5JAN 16 , 12-40P3. When the load is chosen to view,L15MOISTURE 20.0- 35000 , GR ,LGPS START – N4256.079608848.506124pressarrow.Use arrows to view moisturepercentage, grain and weight dataCORN1148560 , PA4. Pressarrow twice to view GPScoordinates data from load beingviewed.15GPS END – NE4256.079608848.5061GT560 Operators ManualD4168-EN
Calibrating Grain Moisture Settings11.0 CALIBRATING GRAIN MOISTURE SETTINGSThe GT560 indictor can be calibrated to the reference moisture (example; Hand Held,Elevator, Combine) the customer chooses to compare too. Grain must be moving continuallyover the grain moisture sensor during unloading to achieve accurate average moisture data.Placing the grain moisture sensor in the grain cart where the most grain flow is duringunloading is recommended.Example: After unloading corn from grain cart, moisture reading on the GT560 reads: 26.5%.Take a sample from the unloaded corn and check the moisture using the customer’s choice ofreference grain moisture system (example; Hand Held, Elevator, Combine) to compare theGT560 reading. Reference is 25.5%. This is a difference of 1%. Calibrate the GT560 moisturereading by adjusting FACTOR C following the steps below.Examples of moisture changes;Moisture reading shown on the GT560: 26.5%.Moisture reading from reference moisture: 25.5%.Current Factor C is: 11.00.Adjust Factor C too: 10.00, unload 2 or more loads from grain cart to veri
Fort Atkinson, WI 53538 USA Tel: 800-225-7695 E-mail: sales@digi-star.com Digi-Star International Digi-Star Europe B.V. J.F. Kennedylaan 235 NL-5981 WZ Panningen The Netherlands Tel: 31 (0)77 462 92 64 E-Mail: dsinfo@digi-star.com D4168-EN GT560 Autolog Rev A LAC
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