Excellence For The Oil, Gas And Petrochemical Industry
Image: prasit rodphan/shutterstockINDUSTRIAL SERVICES – OIL, GAS AND PETROCHEMICALSExcellence forthe Oil, Gas and Petrochemical IndustryHighly complex assets require a highly experienced partnerwww.tuv.com
Image: palo ok/shutterstockSince 1872 TÜV Rheinland supports highhazardous industries with independent,technical expertise to ensure asset compliance,safety and reliability.2
About TÜV RheinlandTÜV Rheinland is your experienced and independent partner to ensure the safety, reliabilityand regulatory compliance of your asset and component throughout its life-cycle.TÜV Rheinland is one of the leading testing, inspection and certification service providers globally. Headquartered inCologne, Germany, TÜV Rheinland Group employs over 19,500 people in more than 500 locations all over the world.Made up of technicians, engineers, scientists, economists, geologists and geographers, our employees are our strength:they are the experts, who test technical systems, products and services, oversee projects and component and asset designsfor you, our clients. They train people in a wide range of professions and fields. They turn innovative concepts into valuegenerating solutions. They combine a high level of technical skill with far-reaching practical experience, the basis forthe wide range of expertise making TÜV Rheinland exceptional. This strength is our advantage ensuring our competitiveposition and our capacity to precisely find the right solution for each of our clients.Image: TÜV Rheinland Our HeritagePeople and companies around the globe have placed their trust in theTÜV Rheinland Group since 1872, the year the company was foundedwith the aim to ensure safety and reliability of steam boilers in Germany.Independence paired with technical expertise and customer-centricityhas since been our unique characteristic.Image: christian lagerek/shutterstockImage: travel mania/shutterstockOur ValuesTÜV Rheinland. Precisely Right. Two words that perfectly encapsulateour commitment to service: whatever we do, we do it precisely and we doit right for the benefit of our client. We are committed to sustainabilityand to combatting corruption, that s why we are a member of theUnited Nations Global Compact.Our MissionWe support our clients on their path to success. Safety, quality,efficiency and compliance are the results of our work. This applies toour operations in all markets, be they local or global. TÜV Rheinlandis committed to helping create a future that meets both human andenvironmental needs on a sustainable basis.3
Industrial Services for the Oil, Gas andPetrochemical IndustryOil and gas will remain the essential energy sources in the coming decades. New and improved exploration technologies areproviding access to new reserves. TÜV Rheinland is one of the leading single source providers offering testing, inspection,certification and consulting services.Nevertheless, the challenges are increasing. Not only are new reserves harder to reach, but projects are also becomingincreasingly complex and old assets are operating beyond lifetime. Owners, insurers, investors and operators are thereforeconfronted with large investments, high competition, new technologies and tight project schedules as well as increased legal,commercial and environmental requirements.As one of the leading single source providers for the oil, gas and petrochemical sector, we support you with solutions for all yourcertification, testing, inspection, training and consulting needs for your up-, mid- and downstream assets. Whether you areinvolved in planning, construction or operations, we enable you to meet the challenges of the industry now and in the future. TESTINGINSPECTIONCERTIFICATIONCONSULTINGBenefits at a Glance The assurance that all of your planning, construction, or operational processes are optimized – so that you canfulfill all requirements and run cost-effective operations. A worldwide network of experts and inspectors. An independent partner providing support and ensuring regulatory compliance across all stages ofthe component life-cycle as well as access to international markets. An experienced partner ensuring asset safety and reliability throughout the entire life-cycle. Continuously improved technologies through dedicated innovation programs and the perpetual educationand training of our personnel.4
Image: photo smile/shutterstockTÜV Rheinland is one of the leading singlesource providers offering testing, inspection,certification and consulting services to the oil,gas and petrochemical industry.5
Testing, Inspection and Certification ServicesTÜV Rheinland supports the oil, gas and petrochemical industry in ensuring safety, reliability and regulatory compliance of your components and assets throughout their life-cyclewith independent inspection, testing and certification services. We help you understand thecondition of your components and assets, avoid incidents and ensure that you meet the latestregulatory and individual requirements from the design, construction and operation phasesup to decommissioning.6Industrial InspectionMaterials and Non-Destructive TestingMega-projects have become commonplace, resultingin even more complex international supply chains andmaking it increasingly difficult to manage the quality ofyour asset and components during its life-cycle. Moreover,the total costs resulting from poor quality are tremendouslyhigh with a direct impact on the profitability of your projector asset.The condition of an asset or component is crucial for amanufacturer and an operator to ensure safety and integrity.Therefore, our materials specialists, engineers and nondestructive testing technicians provide you with state-of-theart solutions and deep engineering knowhow to gather andevaluate the required data needed to assess the integrity ofyour component and asset.Our global network of experts and inspectors enables you tomonitor and control the quality of the required materialsfrom a single piece of equipment up to the whole project.We support you with tailored solutions that mitigate therisk of non-compliance, enable an early detection of qualityissues and help you deliver according to the individualrequirements and specifications.We help you understand the origin and cause of a specificmaterial damage and outline appropriate remediationmeasures. Our solution portfolio ranges from conventionaland advanced non-destructive testing solutions to conditionand corrosion monitoring to NDT Level III consultancy.Pressure Equipment CertificationFunctional SafetyPressure vessels, tanks, boilers, pressurized systems; keyequipment for the oil, gas and petrochemical industryare operated and manufactured all over the world. Dueto the potential danger and risk associated with pressureequipment, both manufacturers and operators have tocomply with national and international regulations.Proper and reliable operation of assets, especially inhazardous industries, strongly relies on electrical andelectronic elements and computer-based systems thatperform safety functions. A failure within these systemscan lead to dangerous conditions, putting people andenvironment in jeopardy.Our local experts and our global expertise help you ensurethe regulatory compliance of your pressure equipment,wherever you are. We assist you through the entirecomponent life-cycle from design to operation and supportyou in accessing new markets.Thus, the reliability and safety of systems and software are ofutmost importance. To ensure that these components achievethe required safety level, our global network of functionalsafety experts supports you with testing and certification ofyour safety-relevant devices and management systems.
Our Service Portfolio Includes:Industrial Inspection Vendor inspections Vendor assessment Factory acceptance test Pre-shipment inspection Site supervisionPressure Equipment Certification Independent pressure equipment certification Market access services and advice on codes andstandard compliance Periodic inspection and audits Verification and design reviewMaterials and Non-Destructive Testing Failure and damage analysis Conventional NDT solutions Advanced and special NDT solutions: Well integrity inspections (corrosion in tidal zone) Computed radiography High temperature inspection (up to 500 C) Phased array flaw detection Pulsed eddy-current (PEC) Time of flight diffraction (ToFD) Tailored NDT training programsImage: bikeriderlondon/shutterstockFunctional Safety Identification of safety-critical elements, developmentof performance standards and verification schemes Support in the implementation of internationallyrelevant standards (IEC 61508/ IEC 61511) Certification of safety functions and safety-relatedsystems Certification of functional safety management systems TÜV Rheinland functional safety training program7
Consulting ServicesComplementary to our testing, inspection and certification services, TÜV Rheinland offersasset specific consulting services targeting the improvement of the performance of your assetwhile safeguarding health, safety and environment. Whether we are providing independentverification, technical assessments or developing an entire risk management system, ourfocus is always on a value-adding solution for your individual challenges.Project ManagementRisk, Safety and Environmental ConsultingAs the owner of major oil, gas and petrochemical projects,there are many questions you need to bear in mind. Theessential points of concern are meeting schedules anddeadlines, avoiding cost overruns, ensuring compliancewith quality requirements, qualifying suppliers andcontractors, coordinating stakeholders and – mostimportant – making sure the project will meet operationalrequirements. With TÜV Rheinland by your side, youcan be sure that your project is in the hands of dedicatedspecialists.The wide range of risks and hazards potentially leading topersonnel injuries and environmental damage remainsa challenge. The ability to predict, prevent or mitigateundesirable events is key to business success.Independent Verification ServicesAsset Integrity ServicesOur experts provide independent verification services to thelatest industry standards and recognized codes of practice.TÜV Rheinland supports and advises you in establishing andsafeguarding asset integrity over the entire life-cycle of yourasset and ensures that the right tools, processes and resourcesare in place.With our profound engineering expertise and in-depthknowledge of regulatory requirements, we support you toidentify non-compliances, quality and safety constraintsearly in order to assure that performance standards areachieved and maintained.Our engineering, project management and safety specialistsfrom TÜV Rheinland Risktec help you identify, assess andmanage health, safety, security, environmental (HSSE) andbusiness risks and reduce them to the lowest possible level.Our work is supported by extensive tools and techniques tohelp assess HSSE issues and identify improvements.We offer tailored solutions of testing and inspection (datacollection) services combined with engineering and systemrelated consulting services (data assessment).System development, auditing & certificationAsset IntegritySystem & software consultingIntegrity, risk &process safety assessmentSoftware selection & implementation supportData managementInspection planning (RBI)Independent verificationMechanical integrity assessmentRisk and safety assessmentPlant inspectionCondition monitoringData collectionNon-destructive testing8
Our Service Portfolio Includes:Project Management Resources monitoring Quality assurance Management of statutory and legal compliance Supervision of schedules and deadlinesIndependent Verification Services Design review Scrutiny of safety critical elements Development of performance standardsRisk, Safety and Environmental Consulting Hazard identification Bow-tie hazard management Fire, explosion and toxic gas hazard analysis Fire protection HSSE / safety cases Qualitative / deterministic risk assessments Quantitative / probabilistic risk assessment HSSE system design and assurance Availability, reliability and maintainability Process safety management (PSM) Cultural and behavioral safety improvementImage: Corepics VOF/shutterstockAsset Integrity Services Data collection and management Condition monitoring solutions Mechanical integrity assessments (e.g. fitness forservice, remaining lifetime calculations) Integrity audits and gap analysis Inspection, maintenance planning and optimization Risk based inspection (RBI) Risk and safety assessment AIM/RBI software selection and implementationsupport AIM/PSM system development, implementation andauditing9
TÜV Rheinland Services at a GlanceWe support you in ensuring the safety, reliability and regulatory complianceof your asset or component.COMPONENT NGCONSTRUCTIONASSET life-cycle10SHIPMENTOPERATION ces along the Component Life-CycleServices along the Asset Life-Cycle Pressure equipment certification Design review and verification of pressure equipment Market access services Materials and non-destructive testing Vendor inspections Vendor assessment Factory acceptance test Pre-shipment inspection Functional safety product and system certification Vendor inspection Vendor assessment In-service inspection Materials and non-destructive testing Advanced non-destructive testing solutions Corrosion monitoring Mechanical intergrity assessment Remaining lifetime calculation Fitness for service calculation Well integrity services Risk-based inspection (RBI) Condition monitoring solutions Independent verification services Functional safety management Asset intergity management consulting Pipeline integrity management consulting Process safety management consulting Risk and safety assessments Hazard identification and management Reliability, availability and maintainability (RAM) studies HSSE consulting
Global Experience with TÜV RheinlandWorking in different industrial sectors in different geographical regions is a daily routine forour experts. In a time of globalization where industrial projects, production and purchase arebecoming cross-region activities, we can be your reliable partner worldwide.HeadquarterTÜV Rheinland GroupIndustrial ServicesAm Grauen Stein51105 Cologne, sses WorldwideAsia PacificTÜV Rheinland Japan Ltd.Shin Yokohama DainiCenter Bldg.3-19-5, Shin YokohamaKohoku-ku,Yokohama 222-0033,JapanTel.: 81 045-470-1860E-mail: hotline@jpn.tuv.comGreater ChinaTÜV Rheinland China Ltd.Unit 707, AVIC Building10B, Central Road,East 3rd Ring RoadChaoyang DistrictBeijing 100022, ChinaTel.: 4008831300 / 8009993668E-mail: service-gc@tuv.comNorth AmericaTÜV Rheinland NorthAmerica Holding Inc.1300 MassachusettsAvenue, Suite 103Boxborough, MA, 01719USATel.: 1 888 743-4652 (free)E-mail: info@tuv.comCentral Eastern EuropeTÜV International s.r.o.TÜV Rheinland Českárepublika s.r.o.Pekařská 621/7155 00 Praha 5Czech RepublicTel.: 420 224 210 608E-mail: office@cz.tuv.comIndia, Middle East, AfricaTÜV Rheinland Middle East LLCKhidmah TowerRoof Level, Of ce No. 2101Plot C67, Zone W10, CornicheP.O. Box 27483, Abu DhabiUnited Arab EmiratesTel.: 971 2 659-1500E-mail: info-me@tuv.comSouth AmericaTÜV Rheinlanddo Brasil Ltda.Avenida Paulista, 302,4º andar01310-000 São PauloBrazilTel.: 55 11 3514 5700Western EuropeRisktec Solutions,Wilderspool ParkGreenall‘s AvenueWarrington, Cheshire,WA4 6HL, United KingdomTel.: 44 (0)1925 611200E-mail: enquiries@risktec.co.uk11
industrial-services@tuv.comwww.tuv.com12 TÜV, TUEV and TUV are registered trademarks. Their use will require prior consent.TÜV Rheinland GroupIndustrial Services
Industrial Services for the Oil, Gas and Petrochemical Industry Benefits at a Glance The assurance that all of your planning, construction, or operational processes are optimized – so that you can fulfill all requirements and run cost-effective operations. A worldwide network of experts and inspectors.
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