RoPD & RoDC Connecting Systems - Rosenberger

Power and Data Transmission for LEVRoPD & RoDC Connecting SystemsAUTOMOTIVE

Rosenberger GroupRosenberger is one of the world‘s leading manufacturers of impedance-controlled and optical connectivitysolutions. We provide solutions in high-frequency, high-voltage and fiber-optic technology for mobilecommunication networks, data centers, test & measurement applications, automotive electronics, as wellas high-voltage contact systems, medical electronics and aerospace engineering.A global network of R&D, manufacturing and assembly locations provides innovation, optimized cost structure and excellent customer services. Around 11,000 employees are involved in the development, production and distribution of our products.2

ContentsRosenberger Group2Competencies & Technology4Quality & Environment5Magnetic Self-Mating Locking Systems6RoPD – Rosenberger Power Data7RoDC – Rosenberger Data Connector10The Rosenberger online catalogcontains the current RoPD product range with specificdetails, including data sheets,assembly instructions and ger Hochfrequenztechnik GmbH & Co. KG www.rosenberger.com3

Company ProfileCompetencies & TechnologyRosenberger’s mission is to be recognized as an innovation and technology leader within itsbusiness segments. The most modern manufacturing technologies, the highest possible levelsof efficiency in production and continuous development are our core competencies guaranteeingnot only fast delivery and strict adherence to delivery dates, but also the highest levels in productquality.4

Quality & EnvironmentEnsuring the optimum quality of products and services and taking responsibility for our environment are fundamental elements of Rosenberger's corporate philosophy.Our approach to ensuring quality covers more than just theoptimization of parts and products – it also includes the continuous improvement of all company processes: from productdevelopment, planning, procurement, production, sales, andlogistics right through to environmental policy.To summarize, we want to offer maximum benefits for our customers all over the world.We aim to act in an environmentally conscious manner, usematerials economically, protect natural resources, recycle, andensure energy efficiency.As we have continuously improved our processes and con sistently applied our quality management systems, we havebeen awarded many certificates.Certifications IATF 16949DIN EN 9100ISO 9001ISO 14001DaKKs accreditation according to DIN EN ISO 17025Rosenberger has won a number of prestigious quality awardsand prizes from several renowned customers and organizationsfor achieving its quality and environmental objectives.Rosenberger Hochfrequenztechnik GmbH & Co. KG www.rosenberger.com5

Magnetic Self-Mating Locking SystemsMagnetic Self-MatingRosenberger has developed a locking system that offers an intelligent alternative to mechanical coupling connections. The magnetic self-mating connectors provide all common functions and are suitable for power anddata transmission. Self-mating works as follows: When the plug is approaching the socket, it is attracted by themagnetic force and virtually slides into the socket by itself. This makes it efficient and comfortable handling andensures a correct connection.Break-Away FunctionThis is designed to break the connection should the plug or cable be subjected to an acute tensile force (intentional or unintentional). It avoids the risk of injury to the user and damage to the connectors or devices. Thedeliberate removal of the plug is also fast and simple due to the break-away function.Perfect handling No risk of canting or similarReliable connections even for hard-to-reach positionsForced disconnection causes no damage to connector or vehicle /deviceApplicationsMagnetic connectors are suitable for the Light Electric Vehicles Industry (LEV), e.g. pedelecs, e-bikes, e-scootersand wheelchairs, for Unmanned Ground Vehicles (UGVs), e.g. robotics as well as drones.6

RoPD – Rosenberger Power DataRoPD Connectors – Exploring Generation LEVRoPD – Rosenberger Power Data Connectors with magnetic self-mating mechanism are purpose-designedfor Light Electric Vehicles (LEV) including e-bikes, e-scooters and pedelecs. Providing fast and reliable magneticconnection, these are particularly suited to data communication and power transmission of voltages up to 60 Vand current loads up to 40 A. The magnetic locking and precision self-mating capability prevents any accidentalor forced disconnection from damaging the connector or the LEV. Furthermore, the high tolerance pin and socketdesign permits a large number of mating cycles.The RoPD connection system is ideal for many LEV connection applications – including battery changing andcharging – where frequent connection and disconnection is required. The four data contacts and two powertransmission pins make a hot-plug capability unnecessary as the data contacts activate the power following connection. For added flexibility the data contacts can be used as a BUS system with an additional supply voltage.Versions of the RoPD system are also available for EnergyBus applications.Benefits Magnetic self-mating locking mechanism interfaceaccording Rosenberger RoPD (European Patent No. EP1537632)4 pins for data communication and 2 pins for powertransmission100 % self-locationShallow mounting depthWaterproof and robustShock- and vibration proofUV-resistantReliable contact pressureZero-force matingHigh number of mating cycles Battery12AC/DCpower converter1123RoPD Battery ConnectorRoPD Charging ConnectorRoPD Slide In Connector3Data transfer 30 A CurrentRoPD ConnectorsHigh mating cyclesLow matingcyclesData transfer 2 A CurrentHMI, Button,Sensors, ControllerMotorLow contactdurabilityRosenberger Hochfrequenztechnik GmbH & Co. KG www.rosenberger.com7

Product Portfolio Cable assemblies for different currents(10 A, 25 A, 30 A, 40 A) assembled with:RoPD charging connector jack(straight or right angle)RoPD battery panel plug (round or square)RoPD slide-in panel jack (flexibly seated)PCB connectorsProtection capsProduct Features Current (power pins): 10 A, 25 A, 30 A, 40 AVoltage (power pins): up to 60 V DCTemperature range -40 C to 65 CMating cycles 2500Waterproof (mated connection) IP67RoPD Technical Data (Code M4 / C00x)Applicable StandardsInterface according toRosenberger RoPD Electrical DataVoltage (power pins)60 V DCCurrent (power pins)C001C003C004C006-10 A25 A30 A40 AVoltage (data pins)12 VCurrent (data pins)2AMechanical DataLocking mechanismmagnetic self-matingMating cycles 2500Power pin wire cross sectionC001C003C004C006-1 mm²2.5 mm²4 mm²6 mm²Mounting cut-out, maleØ 25 mmMounting depth (with/without fastener ring)20 mmEnvironmental DataTemperature range-40 C to 65 CIP class (plug unmated)IP class (plug/jack mated)IP65IP678

RoPD Cable AssembliesRosenberger No.Max. Current LoadAssembly incl. ConnectorC001-04-xxx-y*10 ACharging connector jack straightC003-03-xxx-y*25 AC001-08-xxx-y*10 AC003-04-xxx-y*25 AC001-A2-xxx-y*10 AC003-A2-xxx-y*25 AC006-A2-xxx-y*40 AC001-10-xxx-y*10 AC003-BB-xxx-y*25 AC004-BB-xx-y30 AC006-BB-xxx-y*40 AC001-21-xxx-y*10 AC003-17-xxx-y*25 AC006-17-xxx-y*40 AC001-11-xxx-y*10 AC003-B1-xxx-y*25 AC004-B1-xxx-y30 AC006-B1-xxx-y*40 ACharging connector jack right angleSlide-in panel jack straight round flangeSlide-in panel jack straight 4-hole flangeBattery panel plug straight round flangeBattery panel plug straight 4-hole flange* please fill in: xxx requested length in mm, y codingFurther or customized versions and codings on requestPCB ConnectorsRosenberger No.Max. Current LoadConnectorPanel Piercing /PCB LayoutM4S108-400B5-yPCB panel straight 4-hole flangeMB 462M4S109-400B5-yPCB panel round flangeMB 462AccessoriesRosenberger No.DescriptionM4Z003-000Protection cap for plug connectors170-108-00000Protection cap for jack connectorsRosenberger Hochfrequenztechnik GmbH & Co. KG www.rosenberger.com9

RoDC – Rosenberger Data ConnectorRoDC connectors and cable assemblies are EMC protected and waterproof solutions in smallest dimensions andcan be used in various LEV's, e. g. in modern e-bikes or scooters. The contact system conforms to automotivestandards.Connector Features Cable FeaturesRoDC connectors (plug and jack)Inline connection designed for EMCDust and water resistanceVibration and shock resistanceCost effectiveCompact design – very low space requirementsmax. Ø 7 mmContact system tested according to automotivestandardsInnovative snap-on system Symmetrically constructed twisted pair cable for anexcellent EMC – 4 x 0.35 mm² wiresInsulation TPE, Jacket TPUApplications RoDC connectors and cable assemblies are designed especially for LEV's, e.g. e-bikesHMI (Human Machine Interfaces)LightingElectric BrakesControllerSensors10

RoDC Technical DataApplicable StandardsInterface according toRoDC – Rosenberger Data Connector RN 082-01Electrical DataCable impedance120 12 ΩInsulation resistance 1 x 10³ MΩWorking voltage12 V rmsCurrent capacitiy (per pin) 2 A DCMechanical DataMating cycles 25Engagement force 20 NDisengagement force 30Locking mechanismsnap-onEnvironmental DataTemperature range-40 C to 65 CIP class (mated)IP67RoHScompliantRoDC Product PortfolioRosenberger No.DescriptionLAL-001-xxx*Cable assembly 0.35 mm²1 x RoDC connector maleLAL-002-xxx*Cable assembly 0.35 mm²1 x RoDC connector femaleE2S102-400X5PCB connector male* please fill in: xxx requested length in mmStatus January 2020 – Technical modifications and errors excepted. Similar images.Rosenberger Hochfrequenztechnik GmbH & Co. KG www.rosenberger.com11

Automotive – RoPD WebsiteFor more information refer to our website:www.rosenberger.com/ropdRosenberger Hochfrequenztechnik GmbH & Co. KGHauptstraße 1 83413 FridolfingP.O. Box 1260 84526 TittmoningGermanyPhone 49 8684 ed by IATF 16949 · DIN EN 9100 · ISO 9001 · ISO 14001Order No.pA 235482 · Info270RoPDFlyEN2000/2020Rosenberger and RoPD are registered trademarks of Rosenberger Hochfrequenztechnik GmbH & Co. KG.All rights reserved. Rosenberger 2020

PCB Layout M4S108-400B5-y PCB panel straight 4-hole flange MB 462 M4S109-400B5-y PCB panel round flange MB 462. 10 RoDC - Rosenberger Data Connector RoDC connectors and cable assemblies are EMC protected and waterproof solutions in smallest dimensions and can be used in various LEV's, e. g. in modern e-bikes or scooters. The contact system .