MODULAR - Pilot Crushtec

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Benefits: Safety Features: Quick and easy set up time (Between 5-10 days) Standard ISO safety decals Proven performance Fully guarded drive arrangement Readily available No civils required – level compact surface only Galvanised walkways constructed from angle section (where applicable) Metso HP & GP series cone crushers (secondary, tertiary and quaternary crushing) Easily accessible greasing points Operators manual (one hard copy & one electric copy) Standard inspection platform, with galvanized wraparound walkways and handrails with dual access points Parts manual Optional site installation engineering sign off Standard operations risk assessment for typical site applications Inclined staircases Connect your power supply from MCC* Includes 380V drive motors Includes lube system and hydraulic system with crusher control panel (380V) Starting from 50tph up to 450tph Various liner options available for the crusher Integrated Level sensor included standard Ready for interlocking with feed and discharge conveyors Power monitoring via Metso IC system Safety and protection interlocks via proprietory Metso PLC system *Pilot Modular Cone Modules exclude MCC 11

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Pilot Modular Screen Modules Pilot Crushtec International supplies a full range of world class, heavy-duty, fit-for-purpose, semi-mobile and static screens, namely: Inclined vibrating screens Single or multi-deck vibrating screens Wet and dry screening options Our range of OEM (Metso) and locally manufactured screens are ideal for screening, scalping, sizing and de-watering a wide range of applications to meet the requirements of contractors, mines and quarries. These semi-mobile vibrating screens are heavy-duty machines supplied with drive motors and are ready-to-run. Vibrating screens are mounted on skid-frames, they do not require concrete foundations and are designed for rapid installation and easy integration with the rest of our product range. These tried and tested vibrating screens are designed to handle the harshest conditions and toughest material in all types of applications. Brand Pilot Modular Screen Modules Deck Area (m2) Capacity (Mtph) Max Number of Products Metso CVB1540 3M-Deck 6 150 3 4000 11000 6530 15000 15 300 4 Metso CVB1845 3M-Deck 8.1 150 3 4300 12260 7000 18000 15 400 4 Metso CVB1845 3PM-Deck 8.1 400 3 4300 12260 6940 21000 22 450 4 Metso CVB1845 4M-Deck 8.1 150 4 4300 12400 7130 19000 15 400 5 Metso CVB2060 4M-Deck 12 150 4 4550 14150 7850 27000 22 600 5 Metso CVB2060 3M-Deck 12 150 3 4550 14150 7630 24000 22 600 4 Pilot Crushtec DD2412 2M-Deck 2.9 100 2 2070 4000 3800 1800 5.5 200 3 Pilot Crushtec DD3615 2M-Deck 5.4 100 2 3660 5820 5000 4500 11 300 3 (4)* Pilot Crushtec DD4815 2PM-Deck 7.2 600 2 9955 6800 5080 16000 22 400 3 Pilot Crushtec DD7215 2M-Deck 10.8 100 2 3660 10060 7000 8900 2 x 11 300 4 (6)* 7.2 600 2 4400 17600 5150 25000 22 600 3 Pilot MAXISCALP Crushtec 2PM-Deck Maximum Number Width Length Height Total Power Recommended of (mm) (mm) (mm) Weight kW Feed Size Decks (incl. (380V) (mm) Skid Frame) (kg) *Bottom deck can be split for more products 12

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Benefits: Safety Features: Quick and easy set up time (Between 2-4 days) Standard ISO safety decals Proven performance Fully guarded drive arrangement Readily available Metso and Pilot Crushtec range of screens Galvanised walkways constructed from angle section (where applicable) Galvanized walkways and handrails Easily accessible greasing points Connect your electric motor and you can run Operators manual (one hard copy & one electric copy) Starting from 5tph up to 700tph Parts manual Scalping or screening applications Optional site installation engineering sign off No civils required – level compact surface only Standard chute options available Standard operations risk assessment for typical site applications Supports various screening media (square mesh, slotted mesh, piano wire, synthetic media, tines, rapid screen, bofar bars) Inclined staircases (excluding DD2412) Metso CVB range includes roll away front chute Grease lubricated screen bearings 13

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Pilot Modular HSI & VSI Crushers The Pilot Modular range consists of well-engineered, heavy-duty impact crushers mounted on skid-frames and designed for rapid installation and easy integration with the rest of our product range. They offer field-proven impact crusher technology, known for their high performance and simple maintenance, and can be easily adapted to most applications. The Horizontal Shaft Impact (HSI) crushers feature a heavy-duty fixed hammer rotor, Hardox 400 Brinell liners and impact plates, and a feed chute with rubber curtains. Twister Vertical Shaft Impact (VSI) crushers are ideal to use as tertiary and quaternary stage crushers in quarrying, mining, recycling, infrastructure and construction applications. Twister VSI crushers are designed to crush a wide range of rocks and minerals using rock-on-rock or rock-on-steel crushing principles to create perfectly shaped end-products. These tried and tested VSI and HSI crushers are designed to handle the harshest conditions and toughest rock with low wear and maintenance costs. Brand Vertical Shaft Impact Crusher Max. Max. Feed Crusher Recom- Material Width Capacity mended Passing (mm) through Feed Mesh rotor Size Size (tph) (mm) (mm) Pilot Modular VSI Module Rotor Type Rotor Diameter (mm) Pilot Crushtec VS100 3 Port 600 / 700 70 90* 35 30 Pilot Crushtec VS200 3 Port 700 / 800 160 210* 40 Pilot Crushtec VS350 3 Port / 6 Port / 4 Port shoe rotor 1000 300 400* 60 Overall Module Dimensions: Length (mm) Height (mm) Total Weight (incl Skid Frame) (kg) Crusher Power kW (380V) Crusher Speed Range (rpm) 3460 4260 3240 5075 45 90 1680 2470 35 3610 4300 3250 5850 75 185 1680 2110 45 3770 7530 4370 12400 160 315 1100 1600 *Cascade Brand Horizontal Shaft Impact Crusher Max. Max. Overall Module Dimensions: Crusher Recommended Width Length Height Total Crusher Capacity Feed Size (mm) (mm) (mm) Weight Power through (mm) (incl Skid kW rotor Frame) (380V) (tph) (kg) Pilot Modular HSI Modules Rotor Type Pilot BR0605 Crushtec Horizontal 3 blow bar 35 soft 300, hard 100 2000 2700 3406 2900 30 650-960 Pilot MI3030 Crushtec Horizontal 4 blow bar 55 300 2820 4400 3920 8400 55 1000 Pilot MI4034 Crushtec Horizontal 4 blow bar 150 400 3220 5000 4600 17000 110 700 Pilot TM0605 Crushtec Horizontal 3 blow bar 30 soft 300, hard 100 2400 5200 2920 4000 42* 650-960 *CAT C2.2 Diesel Engine Drive 14 Crusher Speed Range (rpm)

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Benefits: Safety Features: Quick and easy set up time (between 3-5 days) Standard ISO safety decals Proven performance Fully guarded drive arrangement Readily available No civils required – level compact surface only Galvanised walkways constructed from angle section (where applicable) Standard with galvanized wrap-around walkways and handrails Easily accessible greasing points Operators manual (one hard copy & one electric copy) Standard Jib-Crane for crusher maintenance* Parts manual Connect your power supply and you can run Optional site installation engineering sign off Includes 380V drive motors Includes hydraulic raised and rotating crusher lid for simple access Standard operations risk assessment for typical site applications Inclined staircases Starting from 10tph up to 400tph Internal dust recirculation system Various rotor options available for the crusher Hydraulic lifting mechanism for easy rotor access Various rotor tip-speed options available Supplied with basic tools and balancing kit Optional auto lubrication system Heavy-duty grease lubricated bearings Optinal feed material bypasses system (cascade) - model specific * Certain VSI models only 15

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Pilot Modular Conveyors Pilot Crushtec International supplies a full range of cost-effective, fit-for-purpose conveyors including a complete range of easily adaptable, semi-mobile conveyors for transfer of materials between feeders, crushers and screens. The 600mm, 750mm, 1050mm and 1200mm wide conveyors are ideal in quarrying, mining, recycling, infrastructure and construction applications. Pilot Modular conveyor systems provide efficient transfer of a wide variety of materials such as coal, aggregate, sand, construction and demolition (C&D) waste, mine ore, crushed rock and river gravel. Our conveyors have capacities to suit our complete range of crushing, screening and washing equipment. The standard semi-mobile transfer and stockpiling conveyors are designed to integrate with the Pilot Modular range and can be used for stockpiling and/or material transfer. All conveyors are supplied complete, ensuring rapid installation. Pilot Modular Conveyors Belt Width (mm) Length (m) Discharge Total Weight Height at 18 (kg) degrees (mm) Power (kW) Capacity (tph) Belt Speed (m/sec) MC4600 600 4 1100* 700 3 120 1.5 MC7600 600 7 2300 940 3 120 1.5 MC10600 600 10 3200 1270 3 200 1.5 MC13600 600 13 4100 1500 3 200 1.5 MC16600 600 16 6000 1700 4 200 1.5 MC11750 750 11 2900 3900 11 400 1.7 MC16750 750 16 4500 4600 11 400 1.7 MC21750 750 21 6000 6000 18.5 400 1.7 MC26750 750 26 7500 7000 22 400 1.7 MC111050 1050 11 2679 9000 22 800 1.8 MC161050 1050 16 4224 11000 22 800 1.8 MC211050 1050 21 5769 13000 30 800 1.8 MC261050 1050 26 7314 15000 30 800 1.8 Note: Manual slewing standard on all conveyors Optional electrical slewing available on the 750 and 1050 * At 15 degrees 16

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Benefits: Safety Features: Quick and easy set up time (Between 1-3 days) Drive and tail drum nip guards Proven performance Trip lines on both sides along entire length Readily available Anti-roll back devices (excl. on MC600 range) No civils required – level compact surface only Optional slip detection device Standard with galvanized wrap-around walkways and handrails excluding on 600mm conveyors Standard with drive and tail drum guarding Crowned and rubber lagged drive drum Connect your power supply from MCC* Includes 380V drive motors and emergency pull switches Optional base plate or wheeled axle’s Wheeled axle’s can create radial kidney shaped stock piles Starting from 5tph up to 800tph Loading area impact beds (excluding on 600mm wide conveyors) Supplied in standard modular lengths Optional electric slew drive Optional belt alignment switches Optional dust covers Belt scale ready Variable speed drive ready *Pilot Modular Conveyors exclude MCC 17

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Pilot Modular Feeders & Hoppers The Pilot Modular feeder and hopper range consists of a complete range of ready to use semi-mobile, skid mounted grizzly and feed hoppers, designed for rapid installation and ideal for removing oversized rock and ore from feed material before the primary crushing process. BELT FEED HOPPERS Brand Pilot Modular Feeder Modules Loading Max Height Recom. (mm) Feed Size (mm) Overall Width (mm) Discharge Height (mm) Total Weight (incl Skid Frame) (kg) Max Feed Rate (tph) Feeder Type Pilot Crushtec BFH1000 3400 Pilot Crushtec GFH1000 Pilot Crushtec Pilot Crushtec Feeder Feeder Bin Width Power Struck (mm) kW Capacity (380V) (m3) 300 3000 1200 6300 500 Belt Feeder 1000 15 7 3900 300 3000 1200 9100 500 Belt Feeder 1000 15 5 BFH560 2900 200 2100 900 3850 200 Belt Feeder 600 3 7 GFH560 3600 350 2000 900 3850 200 Belt Feeder 600 3 5.5 APRON FEEDERS Brand Pilot Modular Feeder Modules Overall Width (mm) Discharge Height (mm) Total Weight (incl Skid Frame) (kg) Max Feed Rate (tph) Feeder Type Pilot Crushtec MAF085 2800 4800 600 3400 2000 4100 8000 600 Apron Feeder 850 11 8 Pilot Crushtec MAF112 2700 4050 600 4000 2000 3600 15000 800 Apron Feeder 1120 15 9 Pilot Crushtec MFH25 5610 4800 300 4056 1340 2150 6000 300 Vibrating Feeder 900 2 x 2,2 16 Pilot Crushtec MAF112LL 2900 600 5170 3200 20000 800 Apron Feeder 1120 2 x 15 27 FEED HOPPER 18 Loading Max Height Recom. (mm) Feed Size (mm) APRON FEEDER Feeder Feeder Bin Width Power Struck (mm) kW Capacity (380V) (m3)

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Benefits: PILOT MODULAR HOPPER RANGE: Quick and easy set up time (Between 1-2 days) Proven performance Readily available No civils required – level compact surface only Connect your power supply from MCC Includes 380V drive motors, ready for variable feed rate setup Starting from 10tph up to 800tph Standard galvanized viewing platform with cat-ladder (MFH25 only) PILOT MODULAR FEEDER RANGE: Quick and easy set up time (Between 1-2 days) Proven performance Readily available No civils required – level compact surface only Connect your power supply from MCC Includes 380V drive motors, ready for variable feed rate setup Starting from 20tph up to 800tph Belt feeder or apron feeder options available Static reject tipping grid available for belt feeders 19

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Benefits of Belt Magnet: Benefits of Conveyor Drive Slip Detection: Quick and easy set up time (1 day) Easy to mount IP65 enclosure Proven performance Adjustable under speed set point Readily available Standard start-up delay timer No civils required – level compact surface only Connect your power supply from MCC Can be installed on any conveyor irrespective of running speed Includes drive motors High performance permanent magnet Self-cleaning 900mm wide belt with stainless steel cladding Optional open type design which allows for slewing the conveyor during crusher maintenance Height and angle adjustable within limits Benefits of Belt Scale: Benefits of Conveyor Belt Tracking Switches: Fits any width conveyor (not less than 500mm belt width) Easy to mount on any width conveyor Easy to calibrate Prevents belt or structural damage due to excessive conveyor belt drift Supplied with test weights IP66 rated switches Accurate ( 0.5%) and repeatable Single idler weighing system Two switching points - first switch point for alarm, second switch point for conveyor trip Powered by an advanced, weatherproof integrator panel Various outputs available, 4-20mA, digital pulse, modbus and RS-232 Optional automatic conveyor angle compensation 20

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Pilot Crushtec – Creating solutions for an ever-changing industry It goes without saying that, in all industries, across all sectors, wasteful expenditure is a sure-fire way to hasten a company’s demise. What comes to mind is the concept of ‘Just in Time’ manufacturing, made popular in the 70s by the Toyota corporation, which stated that a company should be geared towards making just what is needed, when it is needed, and only in the amount needed. The mining and quarry sector are no different. By overcapitalising on Capex, one runs the risk of tying up much needed capital that could be better utilised in other areas. This is where Pilot Crushtec’s modular solutions for the mining, quarrying, construction and recycling industries come to the fore as the logical choice for companies across the spectrum. To define the concept of the modular plant, Francois Marais, Director of Sales and Marketing at Pilot Crushtec, says that the idea is modular by design and implementation. “From a design perspective, you can select the components you need, for your specific application. These units are then interlinked with conveyors and a solution is tailored to your specific needs and site specifications. Once the design is defined, all the modules and individual components are sent to site, lifted into place and bolted together – much like a Mechano set. Additionally, should your requirements change at any point within the design process, you are able to tweak the requirements, so you have exactly the right layout, equipment, and capacity to get the job done. You get to choose what you need, when you need it, and can add modules as and when required.” The concept would, at first, seem to be aimed at solutions for the larger companies within the market, but as we have seen over the last few years, smaller entrepreneurs and medium-sized companies are on the rise. The modular solution in this case would make perfect sense for those enterprises starting off small, with an eye to growing their business and creating sustainability within a challenging global economy. “These modular plants are extremely scalable and, as such, can cater to a wide variety of companies, irrespective of size or application. We can design and implement a solution that will process anything from 10 tons an hour to 500 tons an hour – and should your requirements change over time, additional units can be slotted in to increase production.” The concept of the modular plant, the brainchild of engineers at Pilot Crushtec, is a seamless integration of the company’s industry know-how, innovation and manufacturing capabilities with global machine manufacturer, Metso. As with all the Metso products, the components come with the industry leading five-year/10 000-hour extended Equipment Protection Services (EPS) warranty. “We realised there was a gap in the market for a modular solution and took it upon ourselves to study the general assembly drawings from Metso and devised a way to make the concept work,” says Marais. We were able to provide a custom 250tph modular solution from ex-stock components. The customer had specific production requirements which could be met because of the flexibility of the modular offering and we could rapidly deploy the units to site because the units were available off-the-shelf using Pilot Modular solutions. The best bet, going forward, will almost certainly be the modular concept. In a world where almost everything is a bespoke, client-centric offering, customers expect more convenient, predictable and reliable choices and Pilot Crushtec delivers. Having the ability to custom design a plant with off-the-shelf components and then being able to scale it according to your needs going forward, without the hassle of major earthworks, retooling, and construction just makes sense in an ever-evolving industry. 21

PILOT MODULAR RANGE INSTANT. FLEXIBLE. EFFICIENT. Standard Plant Solutions Having worked in the field for over 30 years, we have designed, developed, manufactured, installed and commissioned many crushing and screening pla

The Pilot Modular range of cone crusher modules includes well-engineered, Metso cone crushers that provide an optimal combination of field-proven cone crusher technology and modern, user-friendly adjustment and relief systems. These modules come complete and ready-to-run and can be set up quickly on-site for fast and reliable performance.