DOOR GLASS INSTALLATION INSTRUCTIONS - Zabitat
DOOR GLASS INSTALLATION INSTRUCTIONSThis booklet contains Installation Instructions for the following:REPLACING your existing door glassPages 3-6ADDING door glass to a panel or flush door without glassPages 7-10INCREASING the size of door glass in a door with existing glassPages 11-15FINISHING INSTRUCTIONSPage 16For more information, please visit www.zabitat.com, or contact customer service at 855-813-3111PAGE 1
FOR 1-3/4" THICK DOORSSTATEMENT OF INTENDED USEDoor glass panels are for use in 1-3/4" thickresidential steel and fiberglass doors.May be used in wood doors when panel dimensions and door thicknessdimension match specified measurements.THEY ARE NOT DESIGNED FOR USE IN DOORS THAT DO NOTHAVE RIGID STEEL FRAMES, OR AS WINDOWS IN A WALLANY MISUSE OR INSTALLATION OTHER THAN STATED WILL VOID THE WARRANTY.CAUTIONSAFETYFIRST!When working with glass and frames, care should be taken. Door glass is madeof tempered safety glass but should be carefully supported at all times.We recommend that you install the door off the hinges and lying down.Door glass kits may be heavy and of an awkward size, so two installersmay be required to remove the old glass from the opening and lift the door glass.TOOLSTOOLS YOU WILL NEEDFIND A HELPER Safety Gloves Safety Glasses Dry Wall Screw (size optional) Power Screw Driver with Phillips Head Bit Putty Knife Window Cleaner Tape Measure Pencil Painter's Tape Drop ClothMEASURE TWICE FOR ACCURACYIF YOU NEED TO CUTAN OPENING Additional tools will be needed. 2 Saw-horses Drill with 3/8" or 1/2" bit Jigsaw with a short-stroke blade Ear ProtectionPAGE 2
DOOR GLASS CONSTRUCTIONOUTSIDE FRAME& DOOR GLASSINSIDE FRAMEThe outside frame sectionand glass.The inside frame section withholes for the attachment screws.OUTSIDE GLASS & FRAMEINSIDE FRAME WITH SCREWSSCREWS& SCREW PLUGSThe attachmentscrews are placedinto the door glassfrom the insideof the home foradded security.REPLACING GLASS INSTALLATION INSTRUCTIONSIF YOU ARE ADDING GLASS MOVE TO STEP 1 ON PAGE 7. IF YOU ARE INCREASINGGLASS MOVE TO STEP 1 ON PAGE 11. FOR REPLACING GLASS CONTINUE READING.1 MEASURE THE EXISTING OPENINGExisting door glass must be removed prior to installing this product. Removal may make the existing door glassor sidelight unusable. If you have questions or concerns, consult an Zabitat Customer Service Representative at855.813.3111 for help. MEASURE THE THICKNESSof the existing door. Door glass isdesigned to FIT DOORS THAT ARE1-3/4" 1/16" THICK.FOR 1-3/4" THICK DOORSMEASURE THE WIDTH ANDHEIGHT of the existing doorglass. Ifthe measurements correspond to thechart, our glass will fit your door.WIDTH X HEIGHTPAGE 3
REPLACING GLASS INSTALLATION INSTRUCTIONS2 REMOVE FRAME& GLASSUSE DRYWALL SCREW TO REMOVE SCREW HOLE PLUGSA. LOCATE SCREWSAND REMOVE THEMOld paint, putty, or caulk may need tobe removed from the screw plugs first.REMOVE ALL SCREW PLUGS ANDALL ATTACHMENT SCREWS.HAVE A HELPER SUPPORT THE GLASSINSIDEAA B. REMOVE INNER FRAMEOnce the screws are removed, have a helper stand on the outsideof the door and hold the frame. REMOVE THE INNER FRAME.CAREFULLY PRY FRAME LOOSEC. LOOSENOUTER FRAME pply painter's tape to protect theAoutside surface. INSERT THE PUTTYKNIFE between the outer frame andthe door to break the old caulk seal.TIP: Spray windowcleaner aroundouter frame'sedge to helprelease caulk.CBREMOVE EXISTING DOOR GLASSD. REMOVEEXISTING DOOR GLASSWhile wearing safety glassesand gloves, GENTLY REMOVETHE EXISTING GLASS.REMOVE EXCESS CAULK & DIRTE. CLEAN & PREPAREDOOR SURFACEAfter the door glass has beensafely removed, CAREFULLYSCRAPE any old or excess caulkand dirt from the inside andoutside openings.DEPAGE 4
REPLACING GLASS INSTALLATION INSTRUCTIONS3 PREPARE DOORCUTTING A STEELPREPAREOR FIBERGLASSDOORDOORA. REMOVE DOOR FROM HINGESB. REMOVE HANDLE SET FROMDOORAA4BINSTALLING NEW DOOR GLASSLAY NEW FRAME INTO POSITIONA. Lay down the exterior frame over thesawhorses, then add the glass overtop.TIP: To ensure that the glass is correctlyinstalled the temper stamp shouldappear on the bottom of the door.ALAY DOOR OVER DOOR GLASSB. Carefully lay the door over the doorglass. To properly distribute the weightof the door glass, place the bottom edgeof the door opening snugly to bottomof the door glass.BPAGE 5
REPLACING GLASS INSTALLATION INSTRUCTIONS4 INSTALLING NEW DOOR GLASS CONTINUEDPLACE INTERIOR FRAMEC. Place interior frame with exposed screwholes over the inside of the door.CD. A lign the frames by matching theALIGN THE FRAMES AND INSERT SCREWSscrew hole guides.E. I nsert each screw working from sideto side. Tighten firmly so that theframe fits snugly against the doorand the seal is compressed. AVOIDOVER TIGHTENING THE SCREWSto allow the window to expand andcontract. Recommended torquesetting around 4 to 6.DDFEF. Align the screw plugs with theframe profile. Insert and tapeach one into place.PLACE DOOR BACK ON HINGESG. Place the door back on it's hinges.Use standard window cleaner to makeyour new door glass shine!GSEE PAGE 16 FOR FRAME FINISHING CONSIDERATIONS.PAGE 6
ADDING GLASS INSTALLATION INSTRUCTIONSIF DOOR GLASS IS NOT CURRENTLY PRESENT OR A LARGER SIZEDOOR GLASS IS BEING INSTALLED, FOLLOW THESE STEPS:1 PREPARE DOORCUTTING A STEEL OR FIBERGLASS DOORA. REMOVE DOOR FROM HINGESB. REMOVE HANDLE SET FROMDOORC. LAY DOOR ACROSS SAWHORSESAC2 MEASURE, MARK, AND CUTA. Refer to THE MEASUREMENT GUIDE onMEASURE AND MARKzabitat.com, MEASURE AND MARKTHE CUTTING AREA of front side ofdoor. If your door is flush (no embossments), measure corner to corner of thecutout marking to make sure opening issquare.AB. APPLY PAINTER’S TAPE aroundAPPLY PAINTER'S TAPEcutting area to prevent damagewhile cutting.BC. DRILL 3/8" OR 1/2" STARTER HOLEDRILL STARTER HOLESin all 4 corners of the measurement.CPAGE 7
ADDING GLASS INSTALLATION INSTRUCTIONS2 MEASURE, MARK, AND CUT CONTINUEDDON'T CUT THROUGH DOORD. Do not attempt to cut all the way through the door.The up-stroke should not leave the door and thedown-stroke should not exceed 1" into the door.DCUT ALONG GUIDEE. Using starter hole, INSERT JIG SAW with a short-DIFFERENT DENSITY NEAR LOCKF. Y ou will be cutting through material of a differentstroke blade into the inner core of the door and CUTALONG MARKED GUIDELINES, corner to corner.Edensity near the lock, you will feel slightly moreresistance.FFLIP DOOR OVER AND REPEATG. FLIP DOOR OVER AND REPEAT STEPS A TO E for theback side of door.GREMOVE TAPE AND DEBRISH. REMOVE TAPE AND DEBRISI. REMOVE all packaging from the door glass kit.J. SEPARATE the inner frame from the outerframe and glass insert.HPAGE 8
ADDING GLASS INSTALLATION INSTRUCTIONS3 INSTALLING NEW DOOR GLASSLAY DOWN OUTSIDE DOOR GLASSA. Lift the door off of the sawhorses andlay down the outside frame over thesawhorses, then add the glass overtop.TIP: To ensure that the glass is correctlyinstalled the temper stamp shouldappear on the bottom of the door.AB. Carefully lay the door over the doorLAY DOOR OVER DOOR GLASSglass. To properly distribute the weightof the door glass, place the bottom edgeof the door opening snugly to bottomof the door glass.BC. Place interior frame with exposed screwPLACE INTERIOR FRAMEholes over the inside of the door.CPAGE 9
ADDING GLASS INSTALLATION INSTRUCTIONS3 INSTALLING NEW DOOR GLASS CONTINUEDD. Align the frames by matching the screwALIGN THE FRAMEShole guides.DE. I nsert each screw working from side to side.INSERT SCREWSTighten firmly so that the frame fits snuglyagainst the door and the seal is compressed.AVOID OVER TIGHTENING THE SCREWSto allow the window to expand andcontract. Recommended torque settingaround 4 to 6.F. Align the screw plugs with theframe profile. Insert and tapeach one into place.FEG. Place the door back on its hinges. UsePLACE DOOR BACK ON HINGESstandard window cleaner to make yournew door glass shine!SEE PAGE 16 FOR FRAMEFINISHING CONSIDERATIONS.GPAGE 10
ADD/INCREASE GLASS INSTALLATION INSTRUCTIONS1 REMOVE FRAME& GLASSUSE DRYWALL SCREW TO REMOVE SCREW HOLE PLUGSA. LOCATE SCREWSAND REMOVE THEMOld paint, putty, or caulk may need tobe removed from the screw plugs first.REMOVE ALL SCREW PLUGS ANDALL ATTACHMENT SCREWS.HAVE A HELPER SUPPORT THE GLASSINSIDEAA B. REMOVE INNER FRAMEOnce the screws are removed, have a helper stand on the outsideof the door and hold the frame. REMOVE THE INNER FRAME.CAREFULLY PRY FRAME LOOSEC. LOOSENOUTER FRAME pply painter's tape to protect theAoutside surface. INSERT THE PUTTYKNIFE between the outer frame andthe door to break the old caulk seal.TIP: Spray windowcleaner aroundouter frame'sedge to helprelease caulk.CBREMOVE EXISTING DOOR GLASSD. REMOVEEXISTING DOOR GLASSWhile wearing safety glassesand gloves, GENTLY REMOVETHE EXISTING GLASS.REMOVE EXCESS CAULK & DIRTE. CLEAN & PREPAREDOOR SURFACEAfter the door glass has beensafely removed, CAREFULLYSCRAPE any old or excess caulkand dirt from the inside andoutside openings.DEPAGE 11
ADD/INCREASE GLASS INSTALLATION INSTRUCTIONS2 PREPARE DOORREMOVE ALL DOOR ACCESSORIESA. Remove door knob or handle and anylocksets and carefully set them asideuntil after the door glass is installed.B. Remove door from hinges.Lay door across sawhorses.AB3 MEASURE, MARK, AND CUTEXTEND EXISTING DIMENSIONSA. Refer to THE MEASUREMENT GUIDE on zabitat.com,MEASURE AND MARK THE CUTTING AREA of frontside of door. If your door is flush (no embossments),measure corner to corner of the cutout marking to makesure opening is square.AAPPLY PAINTER'S TAPEB. APPLY PAINTER’S TAPE around cutting areaDRILL STARTER HOLESC. DRILL 3/8" OR 1/2" STARTER HOLEto prevent damage while cutting.Bin all remaining corners to be cut out.CPAGE 12
ADD/INCREASE GLASS INSTALLATION INSTRUCTIONSMEASURE, MARK, AND CUT CONTINUED3DON'T CUT THROUGH DOORD. Do not attempt to cut all the way through the door. Theup-stroke should not leave the door and the down-strokeshould not exceed 1" into the door.DCUT ALONG GUIDEE. Using starter hole, INSERT JIG SAW with a short-strokeDIFFERENT DENSITY NEAR LOCKF. Y ou will be cutting through material of a different densityblade into the inner core of the door and CUT ALONGMARKED GUIDELINES, corner to corner.Enear the lock, you will feel slightly more resistance.FFLIP DOOR OVER AND REPEATG. FLIP DOOR OVER AND REPEAT STEPS A TO E for the backside of door.GREMOVE TAPE AND DEBRISH. REMOVE TAPE AND DEBRISI. REMOVE all packaging from the door glass kit.J. SEPARATE the inner frame from the outerframe with glass.HPAGE 13
ADD/INCREASE GLASS INSTALLATION INSTRUCTIONS4 INSTALLING NEW DOOR GLASSLAY DOWN OUTSIDE DOOR GLASSA. Lift the door off of the sawhorses andlay down the outside frame over thesawhorses, then add the glass overtop.TIP: To ensure that the glass is correctlyinstalled the temper stamp shouldappear on the bottom of the door.ALAY DOOR OVER DOOR GLASSB. Carefully lay the door over the doorglass. To properly distribute the weightof the door glass place the bottom edgeof the door opening snugly to bottomof the door glass.BC. Place interior frame with exposed screwPLACE INTERIOR FRAMEholes over the inside of your door.CPAGE 14
ADD/INCREASE GLASS INSTALLATION INSTRUCTIONS4 INSTALLING NEW DOOR GLASS CONTINUEDD. Align the frames by matching the screwALIGN THE FRAMEShole guides.DE. I nsert each screw working from side toINSERT SCREWSside. Tighten firmly so that the frame fitssnugly against the door and the seal iscompressed. AVOID OVER TIGHTENINGTHE SCREWS to allow the window toexpand and contract. Recommendedtorque setting around 4 to 6.F. Align the screw plugs with theframe profile. Insert and tapeach one into place.FEG. Place the door back on its hinges. UsePLACE DOOR BACK ON HINGESstandard window cleaner to make yournew door glass shine.SEE PAGE 16 FOR FRAMEFINISHING CONSIDERATIONS.GPAGE 15
INSTALLATION INSTRUCTIONSFINISHING THE FRAMECONSIDER PAINTING OR STAINING THE DOOR GLASS FRAMETO COORDINATE WITH YOUR DOOR FINISH.PREMIUM PAINT- AND STAIN-READY TAN PLASTIC FRAMETan frames are manufactured with a specially engineered plastic that is designed to be painted or stained.No primers or adhesion promoters are required when painting or staining this frame. We recommend using thesame high quality exterior grade paint or stain as you will use to finish your entry door.FRAME SURFACE PREPThe frame should be free of any dust and debris. Use mild detergent and water. The frame should be dry andacclimated to room temperature before applying paint. No other surface prep is necessary for finishing this frame.NOTE: DO NOT APPLY ADHESION PROMOTERS or PRIMERS containing adhesion promoter to this frame.PAINTING AND STAININGPainting – Recommended for use with exterior latex paint. Apply thin coats, allowing paint to dry between coats, toachieve the desired coverage and finish.Staining – A 2-Step Staining process is recommended for the most desirable level of adhesion.Step 1 - Apply an opaque base coat of paint to the frame, as described above.Step 2 - Apply the stain to the frame. Work stain into the graining with a sponge or cloth. Wipe off the excess stainfor the desired finish. Stain manufacturer's instructions may differ or provide additional information. Please followtheir instructions. Apply a compatible clear top coat to the manufacturer's recommendation to protect finish.HIGH PERFORMANCE MAINTENANCE-FREEWHITE FRAME FINISHING INSTRUCTIONSWhite frames are the perfect solution for a durable, maintenance-free frame that DOES NOT REQUIRE PAINTING.It will not yellow over time and when unpainted, will not warp behind a storm door.If you desire to paint the frame around your door glass, we recommend that your purchase the Premium Paint- andStain-Ready Tan Frame. However, if you choose to paint a White Frame:1. For increased paint adhesion use adhesion promoting primer made for use with polypropylene.2. Finish with an exterior grade acrylic latex paint. CAUTION - Apply paint in a well-ventilated area and follow allpaint manufacturer's cautions, warnings and instructions.214129 (04/14)PAGE 16
door glass is being installed, follow these steps: adding glass installation instructions 1 prepare door 2 cutting a steel or fiberglass door a. remove door from hinges b. remove handle set from door c. lay door across sawhorses measure,
3/16" hs glass 3/16" hs glass 0.090" sentryglas.65" min. typ. glass bite glass type "b" 3 6 7 5 3/16" hs glass 3/16" hs glass 0.075" saflex storm glass.65" min. typ. glass bite exterior glass type "a" 2 3 6 7 5 2 dowcorning 899 structural silicon note: glass capacities are based on astm e1300-12 (3 sec. gusts) by dupont interlayer by old castle .
Glass Door to be replaced with new Flush Fin Sliding Glass Door. *Prior to the removal of existing door, check the measurements of the replacement door to ensure the door will fit. Check for damage on the new door. This will prevent damage to the existing door in case a r
What's Smart Glass? Switchable glass is called smart glass,privacy glass is a new building decoration material that combines the smart film with glass. This laminated smart glass is an innovative opto-electrical laminated glass that composed of two layers of toughened glass on the outer side ,PDLC film in the
the glass, ALWAYS lay the glass on a piece of cardboard or wood. Protect the edges and corns of the glass by keeping the corner pads on the glass until it becomes necessary to remove them for installation. 2. Position a flat piece of timber (5/8" thick) on the shower base or threshold. Carefully remove the corner pads from the Glass Door (01) and
9mm 95 for wood door 14 17mm 95 for wood door 14 T-type 95 Thick Door Hinge 0mm 95 for wood door 16 5mm 95 for wood door 16 9mm 95 for wood door 18 17mm 95 for wood door 18 Mounting Plates T-type Mounting Plates 20 T-type 95 Thick Door Hinge Product Guide
HinGe aDJuStMent caSe inSiDe eDGe DooR SLiDe enD RoLLeR 1/4" (6.3mm) DooR tHicKneSS DooR tHicKneSS pLuS 1" (25.4mm) DooR tHicKneSS pLuS 3/8" (9.5mm) KV 8080-105 GuiDe RoLLeR KV 200305 GuiDe RoLLeR ScReW RetRacteD DooR DooR GuiDe RoLLeR inStRuction DooR SLiDe & RacK aSSeMBLY SetBacK DooR tHicKneSS 1/4" (6.4mm) 1.575" Dia
3. Garage door opener rail 4. Ceiling 5. Garage door opener hanging brackets 6. Trolley 7. Extension arm 8. Garage door 9. Garage door spring 10. Operator 11. Garage door opener manual release 12. Chamberlain Arm 13. Garage door track 14. Garage door, should be horizontal in fully open position 15. Use limit adjustment of garage door opener .
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