Process Device Manager SIMATIC PDM - Siemens

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Siemens AG 2015SIMATIC PDMProcess Device ManagerSIMATIC PCS 7BrochureEdition2015siemens.com/simatic-pdm

Siemens AG 2015SIMATIC PDM Process Device ManagerOverviewCentralservice stationSIMATIC PCS 7engineering stationwith SIMATIC PDMSIMATIC PCS 7maintenance stationclientDevice onthe workbenchIndustrial EthernetS7-400S7-400PROFINETET 200MSIMOCODEPROFIBUS PAIE/PB Link PN IOPROFIBUS DPHART protocolRS 232/RS 485Field devicesSIMOCODEHARTmultiplexerET 200iSPConnection point forlocal service stationG PCS7 XX 00386FF H1ET 200MHARTPROFIBUS PAFF linkHARTPA linkConfiguration options with SIMATIC PDMSIMATIC PDM (Process Device Manager) is a universal, manufacturer-independent tool for the configuration, parameterassignment, commissioning, diagnostics and maintenance ofintelligent field devices (sensors and actuators) and field components (remote I/Os, multiplexers, control room devices,compact controllers), which in the following sections will bereferred to simply as devices.With respect to device integration, SIMATIC PDM is the mostpowerful open Process Device Manager on the global market.Devices which previously were not supported can be integrated in SIMATIC PDM by importing their device descriptions(EDD). This provides security and saves investment, trainingand consequential costs.Possible applications of SIMATIC PDMUsing only one software, SIMATIC PDM enables theprocessing of more than 4 500 devices and device variantsfrom Siemens and over 200 manufacturers worldwide with auniform user interface. Parameters and functions for all supported devices are displayed in a consistent and uniformfashion independent of their communications interface.Software and hardware requirementsSupported operating systems Language support Hardwarerequirements2 Windows 7 Enterprise/Ultimate SP1, 32/64-bitWindows Server 2008 SP2 or 2008 R2 SP1/SP2,64-bit, Standard EditionUser interface in 7 languages (English, German,French, Spanish, Italian, Chinese and Japanese)Device description languages as offered by therespective manufacturerPG/PC/notebook with processor correspondingto operating system requirementsSIMATIC PDM Process Device Manager System-integratedin a SIMATIC PCS 7 / STEP 7 configuration environment, forexample, the engineering station and maintenance stationof the SIMATIC PCS 7 process control system Stand-alone- Central service station on a stationary computer on thesystem bus with access to devices connected to the supported automation systems (S7-300, S7-400, S7-1500)- Local service station on a mobile computer directly onthe device or local fieldbus segment (independent of theautomation system)

Siemens AG 2015FunctionsSIMATIC PDM core functionsCommunications and routingSIMATIC PDM offers a diverse range of functions such as:SIMATIC PDM supports the following types of communicationwith the devices: Creation of project-specific device librariesSetting and modification of device parametersComparing, e.g., project and device dataPlausibility testing of data inputDevice identification and testingDevice status indication (operating modes, alarms, states)SimulationDiagnostics (standard, detailed)Management, e.g., networks and PCsExport/import (parameter data, logs, documents)Commissioning functions, e.g. measuring circuit tests ofdevice dataDevice management (lifecycle management)Global and device-specific change log for user operations(audit trail)Device-specific calibration logsGraphic representations of echo envelope curves, trenddisplays, valve diagnostics results, etc.Display of incorporated manualsDocument manager for integration of up to 10 multimediafiles PROFIBUS DP/PAHART (modem, RS 232 and via OUNDATION Fieldbus (FF H1)From the engineering station and the maintenance stationof the SIMATIC PCS 7 process control system, you can useSIMATIC PDM to navigate to the connected devices via thevarious bus systems and remote I/Os. The devices configuredper EDD can be edited throughout the plant with the help ofthis routing functionality. The following processing functionsare available: Read diagnostic information from the deviceModify device settingsAdjust and calibrate devicesMonitor process valuesGenerate simulation valuesRe-assign parameters to devicesSupport of system managementSIMATIC PDM supports the operative system management inparticular through: On the maintenance station, operating personnel can be assigned functional rights for device processing correspondingto the role.Uniform representation and operation of devicesUniform representation of diagnostic informationIndicators for preventive maintenance and servicingDetection of changes in the project and deviceIncrease in operational reliabilityReduction of investment, operating and maintenance costsForwarding of device information to higher-levelMaintenance terHandbuchSIMATIC PDM Process Device Manager3

Siemens AG 2015EngineeringClearly structured engineering with coordinated viewsThe ergonomic operator interface of SIMATIC PDM satisfiesthe requirements of the guidelines VDI/VDE GMA 2187 andIEC 65/349/CD. Even complex devices with several hundredparameters can be represented clearly and processed quickly.Expansion of the device description language EDDL alsoallows display elements to be shown perfectly.Operators are provided with several views of the projectand the devices to be processed, and their applicationdepends on the procedure and mode of use of theProcess Device Manager: Hardware project view for the SIMATIC PDM integrated inSIMATIC PCS 7/STEP 7View of SIMATIC PCS 7/S7 hardware project from which theSIMATIC PDM parameter assignment user interface can bedirectly opened for the devices. Devices are configuredusing HW Config and displayed graphically or in tabularform. Process device network view,preferably for stand-alone useProject view for clear representation of the hierarchicalhardware structure with all networks, communicationscomponents, and devices. This can be automatically produced by scanning the actual plant. The parameter datagained in the stand-alone version of SIMATIC PDM can beimported into a SIMATIC PCS 7/S7 project. Process device plant viewView of all devices/TAGs present in the project (independent of the communications path used) with additionalinformation on the diagnostics state of the devices andcommunications paths. Uniform symbols are used as thebasis for displaying the diagnostics state of all devices. Parameter viewView of device parameters with a wide variety of functions:- Parameter assignment functions, e.g. measurementunit, measuring range- Online functions, e.g. display values, charts, diagnostics- Calibration functions, e.g. zero, runtimes of valves- Comparison functions, e.g. devices, saved project data- Export/import functions, e.g. parameters, projects- Logging functions Lifelist view for commissioning and serviceSingle or cyclically generated network view for the identification and addressing of devices (see page 11)Hardware project viewProcess device network viewProcess device plant viewParameter view4Engineering

Siemens AG 2015Device integrationDevice integration made easyElectronic Device Description (EDD)SIMATIC PDM supports all devices which are defined bymeans of the Electronic Device Description (EDD). EDD is standardized to EN 50391 and IEC 61804. Internationally, it is themost widely used standardized technology for device integration. At the same time, it is the guideline of the establishedorganizations for PROFIBUS and PROFINET(PI - PROFIBUS & PROFINET International) HART (HCF: HART Communication Foundation) FF (Fieldbus Foundation)The devices are integrated directly in SIMATIC PDM through acompany-specific device description package (EDD and additional documents and attachments), or the current HCF orFieldbus Foundation libraries. The management of projectspecific device libraries improves transparency.PROFIBUS devices are described in the EDD in terms offunctionality and construction using the Electronic DeviceDescription Language (EDDL). Using this description,SIMATIC PDM automatically creates its user interfaceswith the specific device information.Fieldbus Foundation provides pre-defined device descriptions(standard DD) for the basic functions of specific field devicetypes. The basic functions are implemented using variousstandard function and transmission blocks.Advantages of the EDDThe advantages of the EDD as a text-based device description are quite clear: Independent of the operating system Forms an inseparable function unit together with thedevice Long-term stability throughout the entire device lifecycle, yet can be modified and/or extended at any time Contents can be individually matched to any device bythe device manufacturer Gives the device manufacturer a wide scope of possibilities for generating unique features, e.g.- Implementation of manufacturer-specific diagnosticsfunctions in addition to standard diagnostics- Integration of own documents and help texts- Implementation of plans for device-specific handlingsequences, e.g. commissioning, calibration, servicing- Wizards as commissioning aidsThe current device description library of SIMATIC PDM coversmore than 4 500 devices from over 200 manufacturers worldwide. By simply importing the manufacturer's device-specificEDD, existing devices can be updated and further devices canbe integrated in SIMATIC PDM. It is thus possible to keep thedevice range up to date at all times and to add to the numberof manufacturers and devices supported by SIMATIC PDM.Declaration of conformity (left) and contents of the device library (right)Device integration5

Siemens AG 2015Device integrationSIMATIC PDM device import with the Device Integration ManagerTechnical supportDevice Integration ManagerThe Device Integration Manager supports user-friendly importof the device descriptions with practical functions and cleardisplays, e.g.: Information on device descriptionsInformation on the device descriptions usedFilter and search functionsDirect import from compressed filesDocumentation functionsChecking functions (semantics, syntax, completeness)Creation of project-specific device librariesDelete function for imported device descriptionsQuality assuranceAs an open parameter assignment tool, SIMATIC PDM is notsubject to any restrictions. To guarantee high quality in deviceintegration, conformity in the case of all new additions or corrections must be verified by certification. A declaration of conformity contains: 6Information on the deviceInformation on existing certificatesChanges as compared to previous versionsVerifications for the test with SIMATIC PDMCompatibility informationDevice integrationSupport RequestYou can request support from a service specialists via a"Support Request" in Technical Support on the tRegional contact partnersYou can find the Technical Support responsible for yourregion on the Internet at:www.automation.siemens.com/partnerDevice integration via partner companiesIf you would like to use any devices which cannot be found inthe SIMATIC PDM device description library, we will be pleasedto help you integrate them.Siemens AG does not itself integrate any device descriptionsof field device manufacturers in the EDD Device Library ofSIMATIC PDM. It has negotiated appropriate service agreements with selected partner companies for this.You can find information about the procedure and contactinformation for the partner companies on the w/50898953

Siemens AG 2015Parameter viewCentral device view with uniform representationParameter view - singleParameter view - multiviewThe parameter view quickly provides a comprehensive overview of a device. It has a clear layout.The read/write parameters have a light background and canbe easily distinguished from the read-only parameters withtheir gray background. Modifications, invalid values, initialvalues and read/write status are clearly identified in termsof color and text.Visualization and handling are uniform for all devices, that is,regardless of device type, device manufacturer, and devicecommunication: Toolbar for general functions Menu with device functions Working window divided into two sections with navigationwindow (left) and parameter window with parametername, value, engineering unit and status Parameter status is controlled via the navigation tree User-specific language switching (standard language:English)Each device can be selected, processed and loaded directly,with all device functions accessible.Since users can easily differentiate the functions providedby SIMATIC PDM from the device-specific functions, they arequickly able to find the right contact partner for their supportrequest.Depending on the selection, the navigation window ofthe parameter view is either focused on a single device or itdisplays the device within the hierarchical network structure(multiview). Multiview is very convenient for displaying complete networks or modular components such as remote I/Owith connected HART field devices.The device structure and contents are defined by the devicedescription provided by the manufacturer.Parameter view7

Siemens AG 2015Informative online displaysSIMATIC PDM offers numerous possibilities for online communication with the devices. Values/parameters that can bevisualized and accessed online are defined by the respectivedevice manufacturer using the electronic device description(EDD). Standardized online displays are used for the display.They are optimally tailored for various functions relating tothe device descriptions, and also permit online operations insome cases.Examples of online functions which can then be implementedare: Monitoring of process valuesMonitoring of measured signal raw valuesMonitoring of internal device status or wear valuesCalibration functionsZero settingsMin/max pointerTrend curves with several variablesX/Y curves, e.g. envelope curves for radar level metersDiagnostics statesResetting to factory settingsOperating mode switchoverOnline parameter assignmentSimulation of process variables, states and diagnosticsmessages Classification of device-specific diagnostics Quick start-upTrend viewDisplay of a commissioning wizardMeasured value display8Informative online displaysDrive configuration for frequency converters

Siemens AG 2015Device managementEssential criteria for the use of intelligent field devices include:Device-neutral configuration Simple and efficient engineering Stable device descriptions across the entire life cycle of theproduction plant/deviceIn device-neutral configuration of process tags, it is not necessary to know the precise device type or the manufacturer ofthe field device. A typical example of this is the connection ofHART field devices on 4 to 20 mA interfaces of HART-enabledanalog modules in remote I/O stations. On these 4 to 20 mAinterfaces, any field devices with a suitable interface can beconnected and operated via a "neutral channel".The device types, versions, and manufacturers used in production plants are often not yet known at the time of planningand configuration. Moreover, commissioning, maintenance,service, and device replacement must be as easy and problemfree as possible for the plant personnel. With device-neutralconfiguration and different device management scenarios,SIMATIC PDM is able to meet these challenges.The configuration of the process tag in the automation projectis independent of the field device used later. Using SIMATICPDM, a device-neutral device description containing only theprocess tag data, for example, can be assigned for the periodup to commissioning. However, to be able to use the fulldevice functionality, device-specific parameter assignmentcannot be avoided. For this purpose, a device-specific EDDis simply assigned with SIMATIC PDM.With SIMATIC PDM, the principle of configuring via a "neutralchannel" can also be used for field devices on PROFIBUSDP/PA. This requires the use of device-neutral profile GSD filesduring the hardware configuration. These files are specifiedand provided by the "PROFIBUS & PROFINET International"organization.Device-neutraltype label(EDD)Profile-specificdevice description(EDD)Device-specificdevice description(EDD)G PCS7 XX 00522Engineering withdevice-neutral profileGSD fileConfiguration options for PROFIBUS DP/PA devicesDevice management9

Siemens AG 2015Universaldevice description(EDD)Device-specificdevice description(EDD)Device-specificdevice description(HCF-DD)Engineering withdevice-neutralhardware objectG PCS7 XX 00523Device-neutraltype label(EDD)Configuration options for HART devicesThe "neutral channel" on PROFIBUS DP/PA is significantlymore user-friendly than the "neutral channel" on a 4 to 20 mAinterface. Multiple measured values can be transferred simultaneously in both directions via this channel. In this way, forexample, analog or binary actuating signals can be transferredto analog actuators, and in the opposite direction, analog orbinary feedback (including status information) from the automation system can be read.Configuration options for HART devices Use of a device-neutral EDD for the electronic rating plate Use of a universal HART EDD in accordance with the"Universal HART Commands" of the HCF Use of the device-specific EDD from the device descriptionlibrary of the HCF Use of the device-specific EDD from the device descriptionlibrary of SIMATIC PDMThe device management of SIMATIC PDM supports both theassignment of the device-specific description to a field device,and its updating or replacement (e.g. in the case of a devicereplacement) without the loss of parameter data.Corrections/updates and device replacementDepending on the communication used, SIMATIC PDMsupports different device management scenarios:Configuration options for PROFIBUS DP/PA devices Use of a profile GSD with 1 n process values (AI, AO, DI,DO) or a positioning channel Use of a device-neutral EDD for the electronic rating plate Use of a profile EDD corresponding to the process tag type,e.g. temperature or pressure Use of a device-specific EDD10Device management Updating of device descriptions (EDD)DIM detects compatible corrections and function expansions. It assigns the updated EDD automatically to alldevices. Upgrading of device descriptions (EDD)DIM detects incompatible corrections and function expansions. The EDD is inserted in the device description libraryfor manual assignment. Support of field device replacement/substitution with- Devices of the same type and version- Devices of the same type but different version- Devices of a new device generation of the same typefrom the same manufacturer- Devices from different manufacturers on the basis of thePA profile

Siemens AG 2015LifelistThe Lifelist displays the following information for the devicesand all connected components: AddressesTAGDevice typeDevice statusManufacturerSoftware revisionProfile versionThe device status (diagnostic information) is identified bymeaningful, easily recognizable, and uniform symbols for alldevices.LifelistUser-friendly view for service and commissioningThe Lifelist is a network view for identification, diagnosticsand online parameter assignment of devices. It is created online. It can be created once or cyclically. As a result of its special orientation, the Lifelist is an ideal working environmentfor service and commissioning.If an EDD exists for a device, the determined diagnostic information is compiled using this device description. This resultsin increased convenience, since the diagnostic informationis language-dependent and can be displayed together withadditional device-specific information such as cause of fault,effect of fault, and notes for troubleshooting. Apart from this,the diagnostic information is displayed as defined in thePROFIBUS GSD.The Lifelist offers two levels for scanning the PROFIBUS:It permits scanning of PROFIBUS DP and PROFIBUS PA linesincluding subordinate structures, and displays these in aclear form. It is also possible to include HART devices that areconnected through a HART modem. It is therefore no longerabsolutely necessary to have a knowledge of the plant structure during service work. Scan for identification of connected devices Scan for device identification, with option for additionaldetermination of diagnostics state and device statusThe Lifelist is not just a display and source of information –it provides much more: The parameter assignment interface of the devices can becalled directly from the Lifelist without having to open aproject. All the offline and online functions of the devicesare thus immediately available. Addresses and TAGs can be directly modified online in theLifelist. Existing projects can be synchronized using the Lifelist. The contents of the Lifelist can be exported as an XML file. The Lifelist can be transferred easily into a SIMATIC PDMstand-alone project.Lifelist11

Siemens AG 2015HART OPC serverDetection of HART multiplexer network structuresThe optional product component, SIMATIC PDM HART server,uses the original HART OPC server. SIMATIC PDM thus providesexcellent support for service and commissioning, especially instand-alone applications.HART multiplexer networks can be scanned using the HARTOPC server, and their structures displayed clearly. The structures can be automatically imported into a SIMATIC PDMproject or used to synchronize existing projects. It is thereforeunnecessary to have knowledge of the HART multiplexer network structure.A further function of the HART OPC server is reading of thedevice identification which immediately assigns the correctdevice description to SIMATIC PDM.The HART OPC server is suitable for single-stage and multistage multiplexers, e.g. P&F multiplexers or MTL multiplexers.Detailed information on which types of multiplexer are supported by the HART OPC server can be obtained directly fromthe manufacturers or from the HCF (HART CommunicationFoundation).With SIMATIC PDM, WirelessHART adapters and WirelessHARTfield devices can also be processed via the HART OPC server.Integration of HART OPC server in SIMATIC PDM12HART OPC server

Siemens AG 2015Asset managementAsset management comprises all activities and measureswhich serve to retain or increase the value of a plant. In addition to system management, process control, and processoptimization, these primarily include maintenance and repairswhich retain and increase the plant value, so-called plant-levelasset management.As a result of its comprehensive functionalities for configuration, parameter assignment, commissioning, diagnostics andmaintenance of intelligent field devices and components,SIMATIC PDM is particularly suitable for plant-level assetmanagement.In order to deliver meaningful and reliable results, assetmanagement systems require a large amount of basic information. In real plants, this data is highly heterogeneous andunstructured, which makes it very difficult to access. SIMATICPDM is able to determine the device data relevant to plantlevel asset management, and to transfer this in XML formatover a standardized interface to higher-level asset management systems (SIMATIC PCS 7 Maintenance Station orSIMATIC PDM Maintenance Station ). The basis for this isthe electronic device descriptions (EDD) which are autonomous of the operating system. Collecting the data and interpreting the results are independent of the device type, inother words, it makes no difference whether the device isan actuator or sensor, or a PROFIBUS, HART or FF device.Call of SIMATIC PDM in the SIMATIC PCS 7 Maintenance StationHowever, SIMATIC PDM is far more than just a collector ofdata for higher-level asset management systems. It alsoprovides a variety of its own asset management functions: Determination of differences between the offline data andthe current parameters in the device Multilingual presentation of diagnostics data read from thedevices (device-specific data and profile data) Uniform presentation and identification of diagnostics andstatus data of all devices with uniform symbols Data transfer to an asset management system activated bya request from this system Extensive logging functions (change log, calibration report) Export interface for all data Integration of project-specific and device-specific documentsDetailed diagnostics display of a device in SIMATIC PDMProcess device plant view with diagnostics status displayAsset management13

Siemens AG 2015Practical functionsExporting and importing of dataSIMATIC PDM can export configuration and parameter dataand import it again in a convenient manner. In this way, datacan be exchanged between different projects, computers,or field devices, for example. The export is always made inXML format.In the life cycle of a production plant, the export and importfunctions support device management as follows: Export of parameter data, diagnostic information, andassigned user documents Export of data for individual devices or entire networkstructures, whereby the parameter data is saved individually for all field devices and made available for individualimport Import of parameter data with or without process taglabels Import of exported device data regardless of device typeand version, so that parameter data of the same type canbe transferred to field devices of different versions andfrom different manufacturersDuring the import, the data is compared and supplemented, ifnecessary. Parameters of existing field devices or modules arethus overwritten, and non-existent field devices or modulesare created. If no device description is assigned, assignmenttakes place in accordance with the contents of the import file.However, no field devices or modules are deleted.Change log14Practical functionsExamples of effective utilization of data export and importare: Generation of parameter typicals (default parametersettings) for device types Transfer of parameters read out of the devices bySIMATIC PDM into the office world (e.g. Excel spreadsheets) Determination of plant configurations, and transfer ofstructure and parameter settings to a projectChange logA change log can be activated in SIMATIC PDM. This recordswhich user has executed which actions or changes for eachfield device.The functions of the change log include: Archiving functions (manual or automatic) Filter and search functions (for text, actions, or fielddevices) Input of user comments on executed actions User-defined entries in the change log

Siemens AG 2015Logging and documentationA SIMATIC PDM system function enables an individual calibration report to be produced for each integrated field device.The selected parameters are automatically imported into thislog.Internet links and documents, e.g. device manuals, integratedinto the device description by the manufacturer can beaccessed quickly and easily using the parameter view'shelp menu.Data comparison between two devicesUp to 10 individual multimedia files (text, charts, video,audio) can be additionally included with each device bymeans of a documentation manager which is alsointegrated in the parameter view's help menu. These filescan be assigned to individual process tags specific to theplant.Data comparisonSIMATIC PDM offers the facility for comparing parametersand settings, and to then decide what should be imported oradjusted. The compared objects and differences are clearlyand unambiguously identified in color.The following comparison functions are available: Comparison of offline data in the project database with theactual device data Comparison of offline data of two different devices in theproject database Comparison of data of two different devicesPractical functions15

Siemens AG 2015DesignCustomer-oriented product structureComponentsProduct packagesSIMATIC PDM as a service stationMinimumBasicconfiguration configurationSIMATIC PDM on engineering/maintenance stationApplication-specific configurationsSIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDMSingle PointBasicServiceS7PCS 7PCS 7 ServerPCS 7-FFSIMATIC PDM TAGs in the scope of delivery144 1004 1004 1004 1004 100cannot beexpandedooooooSIMATIC PDM BasicnnnnnnSIMATIC PDM ExtendedoonnnnSIMATIC PDM integration in STEP 7/PCS 7oonnnnSIMATIC PDM RoutingooonnnSIMATIC PDM ServeroooonoSIMATIC PDM CommunicationFOUNDATION FieldbusooooonSIMATIC PDM HART serverooooooSIMATIC PDM Command Interfaceoo––––SIMATIC PDM expansion optionsCount-relevantlicenses (cumulative)- 10 TAGs- 100 TAGs- 1 000 TAGsSIMATIC PDM product structuren Product component is part of the product packageo Optional product component for the product package, can be purchased separately– Product component is not relevant or not available for the product packageThe functionality and performance of SIMATIC PDM can beadapted to the individual needs of the customer (see table).The customer has the following basic options: Use of the minimum configuration SIMATIC PDM SinglePoint Selection of an application-specific product configuration Construction of a desired configuration starting from theSIMATIC PDM Basic configurationThe selection depends on the application, for example: System-integrated in the configuration environment ofthe engineering station and the maintenance station ofthe SIMATIC PCS 7 process control system Stand-alone as a service station:- Centrally on a stationary computer on the system bus- Locally on a mobile computer directly on the device oron the local fieldbus16DesignSIMATIC PDM Single Point cannot be expanded. In contrast,SIMATIC PDM Basic, Service, S7, PCS 7, PCS 7 Server and PCS 7FF can be expanded both functionally and with cumulativeTAG licenses.A TAG in

SIMATIC PDM supports all devices which are defined by means of the Electronic Device Description (EDD). EDD is stan-dardized to EN 50391 and IEC 61804. Internationally, it is the most widely used standardized technology for device integra-tion.

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