Engines And Engine Components - Deere

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Engines andEngine ComponentsEnsure performance with genuineJohn Deere parts and service

Engines and engine componentsGenuine John Deere partsJob-proven performanceThere’s a reason why John Deere engines and equipment havesuch a strong reputation: quality. Other companies claim theirrepair parts “meet or exceed OEM specifications for John Deereequipment.” But the only real way to ensure performance is touse engine parts designed by John Deere for John Deere engines.Genuine John Deere parts and service restore the original qualityand performance of your machines.John Deere cylinder liners —Precise specifications for areasonConsistent microstructures of metals result inhigher liner strengths. Inconsistent or randommetal structures can lead to:–– Liner flaking–– Poor surface finish–– Lower overall performanceRandom and evengraphite distribution2John Deere head gaskets —Superior design for a reasonFive-layer design provides all-aroundperformance.–– Two graphite layers provide surfacesealing–– Two perforated steel layers internallybond the gasket together–– Solid core provides support against highpressuresPhosphate coatingImprove your engine’s reliability, durability,and uptime.John Deere piston rings —Thicker for a reason–– Design of the John Deere bowl lip dissipatescombustion heat more quickly.Our bore is offset from center to increaseengine performance and service life byreducing vibration, mechanical stress, andsurface wear.CenterboreGraphite facingFiber reinforced bowl lipBore offsetJohn Deereoffset boreSolid steel corePerforated steel laminate (red)John Deere pistons —Stronger for a reason–– Fiber-reinforced bowl lip provides50 percent higher fatigue strengthFiber reinforced bowl lipGraphite facingPerforated steel laminate (red)Wider phosphate coating saves you timeand money.–– Longer life reduces premature replacements–– Increased thickness provides proper sealingafter initial wear of the rings–– Designed to last for the life of the powercylinder

John Deere overhaul kits —Genuine for a reasonJohn Deere camshafts —Smoother for a reasonOur genuine John Deere kits include:John Deere cam lobes increase performanceand reliability.–– Rod, main, and thrust bearings–– Thrust washers–– Oil pan split gasket–– Provides proper valve opening and closingto deliver optimal combustion–– Factory assembled piston/liner kits–– Lobe taper design reduces wear–– Liner packings–– Valve acceleration prevents valve andvalve seat damage–– Front and rear seals–– Overhaul gasket sets–– Snap ringsViton lower packing material is used for longerlife. Rear seals are made with Teflon wearsurfaces to limit heat buildup and extend life.Cylinder liners are hardened to increase wearand provide longer engine life.Expanded engine overhaul kits include thecontents of the genuine John Deere overhaulkit plus rod bolts and bushings, piston pins,and camshaft bushings and are available formany John Deere engines.All John Deere overhaul kits come with a1-year/1,500 hour warranty.Don’t forget the engine damperWhen torque is applied, engines generateharmful vibrations. A damper reduces thesevibrations, which extends belt life and reducesgear wear. Our engine damper consists of aninertia ring, elastic member, and hub assemblyattached to the crankshaft.John Deere recommends changing the damperwhenever an overhaul or engine replacement isperformed.3

Engines and engine componentsMaintenance — oils, filters, and moreJohn Deere maintenance products are alldesigned to keep your engine operating atpeak performance.Engine fluid analysisMonitoring fluid condition is critical fordetecting any abnormalities that maycontribute to poor performance and costlyrepairs. John Deere offers solutions fortesting fuel, oil, and coolant ― providing youwith knowledge and confidence that yourinvestment is protected.Consistent fluid sampling generates valuabledata for trend analysis. If something isout of range, determining the root causeof the abnormality and taking action toaddress it results in preventing prematureand catastrophic failure, saving money anddowntime in the long run. Contact yourJohn Deere authorized service dealer today!John Deere coolantsCool-Gard II is a fully formulated summercoolant and winter antifreeze that deliverspremium protection.–– Protects against corrosion, cavitation,foaming, rust, and scaling–– Meets cooling demands of advancedengine technology–– Compatible with all John Deere engines–– Extends service intervals as much as20 percent–– 6-year/6,000-hour service life–– Provides superior performance in allliquid cooling systemsJohn Deere oilsPlus-50 II premium engine oil is designed toprovide advanced lubricant performance inall current diesel engines, as well as all legacydiesel engines that have used the originalproven Plus-50 formula for years. Plus-50 IIpremium oil is also recommended for use intoday’s modern low-emission engines, and isdesigned to meet the requirements of heavyduty off-highway applications and light-dutyapplications, including on-highway vehicles.Plus-50 II premium engine oil providesthese distinct advantages:–– Formulated specifically to inhibitoxidation, deposit, corrosion, and wearwith superior soot control–– Provides maximum sludge and varnishcontrol–– Excellent low-temperature fluidityreduces engine wear in cold weather–– Reduces maintenance costs anddowntime, plus extends engine life–– Exceeds API CJ-4 performance level fordiesel engines–– Exceeds API SM performance level ofgasoline engines–– Drain intervals may be increased toa total of 500 hours when used inJohn Deere engines with John Deere oilfilters and extended drain oil pan (seeyour John Deere dealer for details)We strongly recommend that all John DeereiT4 engines use Plus-50 II (CJ-4/E9) oil toensure optimal performance, includingextended drain interval options.–– Nitrite-free–– Contains Bitrex to help discourageaccidental ingestion4Plus-50 II may be used as a full fleetsolution with use in Mack, Cummins(15W40), Mercedes Benz, Volvo, MAN,MTU, Detroit Diesel (15W40), Renault,Caterpillar engines. John Deere is notaffiliated with these companies.

John Deere diesel fuelconditionersJohn Deere filtersOur diesel fuel conditioners are factory-designedand approved to improve performance in anydiesel-powered equipment. Available in summerand winter formulas, they can be used with bothdiesel or biodiesel blends.Genuine John Deere fuel filters captureharmful debris and moisture before it cancause damage to fuel-system components.These top-quality filters are designed byJohn Deere for John Deere fuel systems.Fuel filtersEngine filtersSummer formula–– Robust construction for airtight seal–– Optimizes fuel economy, preventsdeterioration of emissions performance,and removes moisture from your fuel–– Advanced cellulose media for maximumfiltration performance–– Stabilizes fuel, prevents sludge andsediment, and minimizes microbial growth–– High-grade seals and componentsprovide superior durability and corrosionprotection–– Reduces fuel pump and injection wearwhile maintaining pump warranty–– Proprietary flow technology for optimumparticle and water removalWinter formulaFuel storage filtration–– Delivers all the benefits of the summerformula with additional functions–– Helps prevent fuel gelling and fuel filterplugging from wax and ice–– Helps maintain power and improves fuellubricityIt’s very important to employ adequate filtrationon fuel storage and transportation tanks,and our bulk fuel storage tank filters performexceedingly well. It is also necessary to replacethe filter element in fuel storage and transporttanks at least once — preferably several times— each year. John Deere fuel filters alwaysprovide high-quality fuel system protection.FUELSAVERFUELSAVER, a Dow Chemical product fromJohn Deere, is an effective antimicrobial agentand an EPA-approved biocide and fuel additivefor today’s biodiesel and ultra-low sulphur fuels:–– 100 percent fuel soluble so the activeingredients kill microbes throughout allcomponents of a fuel system–– Maintains fuel economy and decreasesfleet-operation costs–– FUELSAVER should be added to new fueltanks to prevent contamination–– Contaminated fuel tanks require a “shock dose”–– For each subsequent tank, a “maintenancedose” is recommended5

Engines and engine componentsJohn Deere RemanJohn Deere Reman parts deliver reliabilityand performanceWith John Deere remanufactured engines and components, youcan rest assured you’re getting like-new performance and thehighest level of quality and reliability. That’s because they’reremanufactured to our original specifications and standards,using only genuine John Deere approved parts and John Deereengineered manufacturing processes.AlternatorFuel InjectionPumpCylinder HeadCrankshaftGreat benefits come from the leader–– Remanufactured, not rebuilt or repaired — built with the latestdesign specifications and performance improvement updatesConnecting RodTurbo–– Reduced downtime — gets you back to work as much as50% fasterFuel InjectionNozzles–– Best warranty in the business — as good as or better than anequivalent new part–– Greener option — puts good material back into service insteadof a landfillFor additional information about John Deere Reman, visit www.JohnDeere.com/Reman.6StarterWaterPump

There is no substitute for genuineThis guide was designed to make you aware of the variety of maintenance products as wellas engine repair options available when you choose genuine John Deere parts and service.Whether your engine powers an agricultural, construction, forestry, consumer/commercialproduct, or OEM machine, you don’t want to compromise when it comes to quality andreliability. For honest value and reliable performance, demand the best — genuineJohn Deere parts and service.All genuine John Deere parts meet the same standards set by the engineers who designJohn Deere equipment. They know trust is earned, and John Deere has been earningcustomers’ trust for more than 170 years.So when you’re choosing an engine repair option, remember, only genuine John Deereparts and service have what it takes to ensure the quality and reliability you demand.For additional parts information or to find the nearest John Deere Distributor orService Dealer, visit: www.JohnDeere.comWorldwidelocationsNorth America and CaribbeanJohn Deere Power Systems3801 West Ridgeway AvenueP.O. Box 5100Waterloo, IA 50704-5100Phone: 1 800 533 6446 (U.S.)Phone: 1 319 292 6060 (Canada)Fax: 1 319 292 5075E-mail: jdpower@JohnDeere.comMexico, Central America,and South AmericaIndustrias John Deere S.A. de C.V.Boulevard Diaz Ordaz No. 500Garza Garcia, Nuevo Leon 66210MexicoPhone: 52 81 8288 1212Fax: 52 81 8288 8284E-mail: mexweb@JohnDeere.comEurope, Africa, and Middle EastJohn Deere Power SystemsUsine de SaranLa Foulonnerie – B.P. 1101345401 Fleury-les-Aubrais CedexFrancePhone: 33 2 38 82 61 19Fax: 33 2 38 84 62 66E-mail: jdengine@JohnDeere.comAustralia and New ZealandJohn Deere LimitedPower Systems DivisionP.O. Box 1126, CamdenNSW 2570 AustraliaPhone: 61 2 4647 4857Phone: 61 2 4647 7867Fax: 61 2 4646 1236E-mail: 23SYDDC@JohnDeere.comwww.deere.com.auFar EastJohn Deere Asia (Singapore) Pte. Ltd.#06-02/03 Alexandra Point438 Alexandra Road119958 SingaporePhone: 65 (68) 79 88 00Fax: 65 (62) 78 03 63E-mail: LiewLeongKong@JohnDeere.comMore than 4,000service locations worldwide7

This literature has been compiled for worldwide circulation. While general information, pictures and descriptions are provided, some illustrations and textmay include finance, credit, insurance, product options and accessories NOT AVAILABLE in all regions. PLEASE CONTACT YOUR LOCAL DEALER FOR DETAILS.John Deere reserves the right to change specification and design of all products described in this literature without notice.DSWT63 Litho in U.S.A. (09-11)www.JohnDeere.com/jdpower

and provide longer engine life. Expanded engine overhaul kits include the contents of the genuine John Deere overhaul kit plus rod bolts and bushings, piston pins, and camshaft bushings and are available for many John Deere engines. All John Deere overhaul kits come with a 1-year/1,500 hour warranty. John Deere camshafts — Smoother for a reason

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