FASTSTACK CHIMNEYS

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1FASTSTACKCHIMNEYS CERTIFICATE No 13/5027

Engraving ServiceFastwallIbstock Kevington is the UK’s largest brickwork special shape and masonryfabrication company with 16 manufacturing sites across the country.Our nationwide coverage ensures that we can supply the productsyou need quickly and cost effectively supported by an experiencedtechnical and design service team.Special ShapesBrickwork ComponentsChimneysEco-productsFASTSTACK CHIMNEYSFeature HeadersGlazed BricksPrecastArchesCut and Bond2

ststack Chimneys06-09Brick-EffectFaststack Chimneys10-11Brick-Clad Faststack Chimney Installation guides12-17Brick-Effect Faststack Chimney Installation guides18-193FASTSTACK CHIMNEYSUnderslung soffitsUmbraNexus Brick Slips, Masonry Cutting & BrickTileCNC CuttingPAGE

FASTSTACK CHIMNEYS4PRIVATE HOUSING, NETHERHALL PARK, BIRMINGHAM

FASTSTACK CHIMNEYSFaststack is a concept in chimney design suitable for both fullyworking and decorative functions. Faststack chimneys are easyto install saving both time and money on-site.The Faststack concept has been developed to make the installation of working anddecorative chimneys simple and cost effective. The compact design enables the installationof chimneys in situations where traditionally constructed ones would not be possible.Chimneys may be clad in real brick slips, stone slips or render to suit your housingdesign. Alternatively we can offer a range of lightweight brick effect chimneys for5FASTSTACK CHIMNEYSdecorative purposes.

BRICK-CLADFASTSTACK CHIMNEYSThe brick-clad Faststack Chimney System is a prefabricatedrange of ‘working’ and ‘cosmetic only’ chimneys. They areavailable in a range of standard designs. They comprise ofGRP (Glass Reinforced Plastic) cores which are clad intraditional facing materials thereby complementing theproperties on which they are to be installed.Ibstock Kevington was the first to gainBBA Certification for its brick-cladchimneys, giving you total confidence6for in excess of 25 years.BRICK-CLAD FASTSTACK CHIMNEYSCERTIFICATE No 13/5027All of ourchimneys can bemade using any brick,stone or render fromyour project for thebest match Flues are compact and easy to install,saving both room space and time on-site. Faststack Chimneys are fixed to the rooftrusses and the built in flashing channelsensures a waterproof seal. Hearths and fireplaces require no extensivefoundations or supporting masonry to supportthe chimney.Faststack Chimneys were the first products to meet the requirements of the CGMA.This provides third party performance testing developed with the assistance of the NHBC.Venting OptionsMany of the chimneys in the range are available as fully working units, suitable for venting both Class 1& Class 2 appliances. These chimneys include a pre-installed Twinwall flue system selected to suit theparticular requirements of the project. Once on site the system is simply linked to the existing fluesystem using appropriate couplings.

NOT ALL CHIMNEYS ARE THE SAMEAny roof, any pitch, any location on the roofVarious corbel detailsavailable to add style.One piece corners forseamless appearance.Tested for long term durability.Real clay pots.Certified lifting system ensures safety.Real brick slips weathernaturally to matchexisting facings.7Full range of ventingoptions, to suit gas and solidfuel - Class 1 and Class 2.4mm one piece GRP watertested core - available in Class O.Innovative, leak proof,flashing channel.Integrated fixing plateallows total flexibility. CGMA quality assured. BBA Certification with a servicelife in excess of 25 years.CERTIFICATE No 13/5027 Full installation instructions andfixing pack included.CERTIFICATE No 13/5027The NHBC recommend that only chimneys that are made to CGMA standards or thirdparty accreditations are to be used. NHBC Technical Advice. June 2012BRICK-CLAD FASTSTACK CHIMNEYSChoice of traditional flaunchingor GRP stone effect capping tosuit regional preferences.

BRICK-CLAD FASTSTACK CHIMNEY RANGECHIMNEY LOCATIONS8MID RIDGEIn situations where the chimneys are not located directly over the gablewall, the Mid Ridge design can be used.BRICK-CLAD FASTSTACK CHIMNEYSGABLE END RIDGEThe Gable End Ridge chimneys are designed to allow the brickwork tocontinue from the gable wall into the chimney unit.PARAPETMONO PITCHFaststack Mono Pitch chimneys can be located anywhere on the roof pitch.The Parapet chimneys are suitable for installation directly over a Parapet wall. Thesechimneys can be designed to accommodate a variety of heights and widths and includea cut out area to allow the chimney to be seated traditionally on the parapet wall.NHBC GUIDANCEFire protection at the junction of a separating wall to a pitched roof is usually achieved by the provision of mineral quilt to fill gaps betweenthe wall, roof underlay and roof covering, across the full width of the wall. It is essential that the fire protection is not compromised.To prevent the spread of fire, the dummy chimneyshould be provided with a fire resistant base so as toachieve the fire protection.Any gaps between the base of the chimney andthe separating wall should be filled with a noncombustible material in a similar manner to thefire stopping provided between the party wall androof covering.One way of achieving this is to adopt the detail shownin Figure 1. It shows the typical fire stopping providedbetween the wall and roof covering continuing under thedummy chimney. It is important that the method of fireprotection provided under the dummy chimney links fullywith the fire stopping provided between the wall and roofcovering. The secondary weatherproofing provided by theroof underlay should be maintained by either continuingthe underlay under or dressing it around the chimney.For technical and design advice call 0844 800 4576 or visit www.nhbc.co.ukFigure 1Fireresistantbase

CHIMNEY NEY STYLE AND LOCATIONHARCOURTSTYLESIZEWEIGHTGABLE ENDRIDGEINC. TWINWALLFLUE SYSTEMOthello552 x 440mmApprox 175kgNYYYAragon777 x 552mmApprox 210kgNYYYHamlet665 x 890mmApprox 220kgYYYYHermia890 x 777mmApprox 250kgYYYYSilius1002 x 777mmApprox 300kgYYYYShylock1340 x 665mmApprox 230kgNYYYHarcourt665 x 665mmApprox 210kgYYYYMONO PITCH MID RIDGE INC.PARAPET INC. TWINWALLTWINWALLFLUE SYSTEMFLUE SYSTEM665mm665mm965mm15mm150mm150mm220mmVersion shown for 35º pitch roof. The height of the Shylock chimney varies according to roof pitch.BE CONFIDENT IN YOUR CHOICE.CERTIFICATE No 13/5027CGMA Quality AssuredBBA CertifiedNHBC ApprovedBRICK-CLAD FASTSTACK CHIMNEYS1002mm

BRICK-EFFECT FASTSTACK RANGEBrick effect chimneys are a modern and lightweight alternative to brick slip clad chimneys and are suitable forMid Ridge and Mono Pitch locations for decorative purposes.Using the latest in GRP technology they can be manufactured with arear of the chimney. The necessary aprons can be included and bonded infinish to match virtually any brick type and include very realistic mortarto position on the chimney ready for a quick and simple installation process.effect joints. Due to their light weight (25kg average) they can be installedquickly and easily without the need for cranes or heavy duty liftingequipment on site.We offer a standard range of five designs all available with a corbel detail asstandard. A stone effect capping can be specified or for a more traditionalfinish the chimneys can be provided with a flat top for on-site flaunching.The Innovative rain bar system built in to this product offers an effectiveAll of our brick effect chimneys are CGMA approved and are supplied withflashing solution in conjunction with a simple lead apron at the front andstandard mortar colour.CHIMNEY LOCATIONSFASTSTACK CHIMNEYS BRICK-EFFECT RANGE10MONO PITCHMID RIDGEFaststack Mono Pitch chimneyscan be located anywhere on the roof pitch.In situations where the chimneys are not located directly over the gablewall, the Mid Ridge design can be used.

NHBC GUIDANCEFire protection at the junction of a separating wall to a pitched roof is usually achieved by the provision of mineral quilt to fill gaps betweenthe wall, roof underlay and roof covering, across the full width of the wall. It is essential that the fire protection is not compromised.To prevent the spread of fire, the dummy chimneyshould be provided with a fire resistant base so as toachieve the fire protection.One way of achieving this is to adopt the detail shownin Figure 1. It shows the typical fire stopping providedbetween the wall and roof covering continuing under thedummy chimney. It is important that the method of fireprotection provided under the dummy chimney links fullywith the fire stopping provided between the wall and roofcovering. The secondary weatherproofing provided by theroof underlay should be maintained by either continuingthe underlay under or dressing it around the chimney.Any gaps between the base of the chimney andthe separating wall should be filled with a noncombustible material in a similar manner to thefire stopping provided between the party wall androof covering.Figure 1FireresistantbaseFor technical and design advice call 0844 800 4576 or visit www.nhbc.co.ukCHIMNEY m135mm65mm215mm965mm135mm65mm215mm150mm1065mmBE CONFIDENT IN YOUR CHOICE.CGMA Quality AssuredNHBC ApprovedFASTSTACK CHIMNEYS BRICK-EFFECT RANGE440mm 300mm552mm

FASTSTACK CHIMNEYS INSTALLATION GUIDES12

BRICK-CLAD & BRICK-EFFECTFASTSTACK CHIMNEYINSTALLATION GUIDESFASTSTACK CHIMNEYS INSTALLATION GUIDES13

INSTALLATION GUIDESBRICK-CLAD FASTSTACK Mid Ridge Chimney1 2 PREPARATIONThe chimneys should be pointed on the ground prior to installation. The mortar used should bea 1:1/2:4 (cement/lime/sand) mix and must include a waterproofing admix, such as sika 1 or similar.The pointing must be bucket handle profile.1Prepare the trusses with 2 layers of felt in the area where the chimney will be seated. The feltshould exceed the dimensions of the fixing plate by 460mm on all sides. If the remainder of theroof felt is to be fitted at a later stage, it must be fully lapped under the chimney felt to ensure acontinuous run. Additional timber should be nailed horizontally, between the trusses where thechimney will be seated to allow fixing through the front and rear fixing plates, in addition to theside plates. All supplied fixings must be used.FLAUNCHINGFlat top chimneys must be flaunched with a strong sand/cement mix. The flaunching should bea minimum of 25mm thick around the perimeter of the chimney and should NOT be featheredaway to nothing. This can be done prior to installation however the lifting sockets must remainvisible to allow the insertion of the loops provided for lifting. Once in position on the roof thesupplied plugs should be inserted into the eyes and fixed using the supplied sealant.2CKTASSTFASTSTACKSEALANTFACut the retaining straps between the chimney and pallet. Remove the plastic plugs from the liftingthreads and screw in the lifting loops provided. Crane the chimney into position, remove the loopsand reinsert the plastic plugs applying a liberal amount of sealant around the plug.FIXINGPLATE150LIFTINGTIMBER FIXINGSFIXINGROOFING FELT(APPLIED PRIOR TOLIFTING CHIMNEY)Once in position locate the centres of the trusses beneath the fixing plate and drill the fixing plateaccordingly. Screw directly into the trusses below using all the stainless steel fixings and washer kitsprovided. Mild steel fixings cannot be used for this purpose.3 BATTEN AND TILE4 FLASHINGBatten and tile over the fixing plate and upto the vertical sides of the chimney unit.Where the batten overlaps the fixing plate itmust be drilled and screwed through. It may,in some instances, be necessary to reducethe thickness of the batten at this point toaccommodate the fixing plate.5 FLASHING contdThe polyurethane sealant providedshould be applied into the flashingchannel to a depth of 15mm (referto data sheet for health and safetyinformation). Sealant must be applied tothe entire length of the flashing channel.Code 4 lead must then be dressed intothe full depth of the channel and wedgedinto position with lead wedges beforethe sealant has cured. Once the lead is inposition the remainder of the channel mustbe filled with the sealant provided untilflush with the face of the brick slips.FASTSTACK NGGROOVE15BRICK-CLAD FASTSTACK CHIMNEYS INSTALLATION GUIDES1415MM25 SEALANTBEADCODE 4LEADFLASHINGSATELLITE DISHES AND TELEVISION AERIALS MUST NOT BE FIXED TO THE FASTSTACK CHIMNEYADDTIONALSEALANT15MMSEALANTBEADCODE 4LEAD

BRICK-CLAD FASTSTACK Gable End Chimney1 2 PREPARATIONThe gable wall brickwork should be constructed traditionally to the point where the width of the wallcorresponds with the internal width of the proposed chimney (dimensions shown below). At this pointthe gable wall brickwork and blockwork should be constructed vertically to a dimension of 215mm.Hamlet and Harcourt - 653mm Aragon - 765mmSilius - 990mmHermia - 878mm Shylock - 1328mm653The chimneys should be pointed on the ground prior to installation. The mortar used should bea 1:1/2:4 (cement/lime/sand) mix and must include a waterproofing admix, such as sika 1 or similar.The pointing must be a bucket handle profile.653Prepare the trusses with 2 layers of felt in the area where the chimney will be seated. The felt shouldexceed the dimensions of the fixing plate by 460mm on all sides. If the remainder of the roof felt isto be fitted at a later stage, it must be fully lapped under the chimney felt to ensure a continuousrun. Additional timber should be nailed horizontally, between the trusses where the chimney willbe seated to allow fixing through the front and rear fixing plates, in addition to the side plates. Allsupplied fixings must be used.152FLAUNCHINGFlat top chimneys must be flaunched with a strong sand/cement mix. The flaunching should be aminimum of 25mm thick around the perimeter of the chimney and should NOT be feathered awayto nothing. This can be done prior to installation however the lifting sockets must remain visible toallow the insertion of the loops provided for lifting. Once in position on the roof the supplied plugsshould be inserted into the eyes and fixed using the supplied sealant.LIFTINGCut the retaining straps between the chimney and pallet. Remove the plastic plugs from the liftingthreads and screw in the lifting loops provided. Crane the chimney into position, remove the loopsand reinsert the plastic plugs applying a liberal amount of sealant around the plug.FASTSTACKSEALANTLIFTINGEYE NG FELT(APPLIED PRIORTO LIFTINGCHIMNEY)FIXINGThe face of the chimney brickwork should now be flush with the gable wall brickwork. Once in position locate the centres of the trusses beneath the fixingplate and drill the fixing plate accordingly. Screw directly into the trusses below using all the stainless steel fixings and washer kits provided. In addition to thisthe supplied masonry screw and plug sets should be used for fixing to the gable wall masonry. Mild steel fixings cannot be used for this purpose.3 BATTEN AND TILEBatten and tile over the fixing plate and upto the vertical sides of the chimney unit.Where the batten overlaps the fixing plate,it must be drilled and screwed through.It may, in some instances, be necessary toreduce the thickness of the batten at thispoint to accommodate the fixing plate.4 FLASHING5 FLASHING contdThe polyurethane sealant providedshould be applied into the flashingchannel to a depth of 15mm (referto data sheet for health and safetyinformation). Sealant must be applied tothe entire length of the flashing channel.Code 4 lead must then be dressed intothe full depth of the channel and wedgedinto position with lead wedges beforethe sealant has cured. Once the lead is inposition the remainder of the channel mustbe filled with the sealant provided untilflush with the face of the brick slips.LEADWEDGEFASTSTACK 25ADDITIONALSEALANTCODE4 LEADFLASHINGSATELLITE DISHES AND TELEVISION AERIALS MUST NOT BE FIXED TO THE FASTSTACK CHIMNEY15MMSEALANTBEADCODE4 LEADBRICK-CLAD FASTSTACK CHIMNEYS INSTALLATION GUIDESOthello - 540mm1

BRICK-CLAD FASTSTACK Mono Pitch Chimney1 2 PREPARATIONThe chimneys should be pointed on the ground prior to installation. The mortar used should bea 1:1/2:4 (cement/lime/sand) mix and must include a waterproofing admix, such as sika 1 or similar.The pointing must be to the full depth of the joints.1The chimneys must be located between two trusses and seated on a solid timber platform whichmust be constructed at the appropriate height within the roof space. This platform will support theweight of the chimney unit and must therefore be designed and constructed accordingly.The trusses should be permanently fitted allowing sufficient space for the chimney to pass throughduring installation.Prepare the trusses with two layers of felt in the area where the chimney will be seated. The feltshould exceed the dimensions of the fixing plate by 460mm on all sides. Cut the felt to allow thechimney to pass through. If the remainder of the felt is to be fitted at a later stage it must be fullylapped under the chimney felt to ensure a continuous run.FASTSTACKSEALANT2LIFTINGLIFTINGEYE CAPCut the retaining straps between the chimney and pallet. Remove the plastic plugs from the lifting threadsand screw in the lifting loops provided. Crane the chimney into position and lower onto the platform,remove the loops and reinsert the plastic plugs applying a liberal amount of sealant around the plug.FLAUNCHINGFlat top chimneys must be flaunched with a strong sand/cement mix. The flaunching should be aminimum of 25mm thick around the perimeter of the chimney and should NOT be feathered awayto nothing. This can be done prior to installation however the lifting sockets must remain visible toallow the insertion of the loops provided for lifting. Once in position on the roof the supplied plugsshould be inserted into the eyes and fixed using the supplied sealant.TIMBERFIXINGSFIXINGPLATEROOFING FELT(APPLIED PRIOR TOLIFTING CHIMNEY)300SIDEELEVATIONSUPPORT PLATFORM(BY OTHERS)TIMBER FIXINGSFIXINGOnce in position locate the centres of the trusses beneath the diagonal fixing plate and drill the fixing plate accordingly. Screw directly into the trusses below.Repeat the procedure at the base plate and securely fasten to the supporting platform using all the stainless steel fixings and washer kits provided. Mild steelfixings cannot be used for this purpose. The support platform will be constructed on site by others. This platform will support the full weight of the chimneyonce installed and must therefore be designed and constructed accordingly. Please refer to your truss manufacturers/engineers.3 BATTEN AND TILE4 FLASHINGBatten and tile over the fixing plate and upto the vertical sides of the chimney unit.Where the batten overlaps the fixing plate itmust be drilled and screwed through. It may,in some instances, be necessary to reducethe thickness of the batten at this point toaccommodate the fixing plate.5 FLASHING contdThe polyurethane sealant providedshould be applied into the flashingchannel to a depth of 15mm (referto data sheet for health and safetyinformation). Sealant must be applied tothe entire length of the flashing channel.Code 4 lead must then be dressed intothe full depth of the channel and wedgedint

FASTSTACK CHIMNEYS FASTSTACK CHIMNEYS Faststack is a concept in chimney design suitable for both fully working and decorative functions. Faststack chimneys are easy to install saving both time and money on-site. The Faststack concept has been developed to make the installation of working and decorative chimneys simple and cost effective.

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