IT And Automation To Reduce Energy Consumption

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IT and Automationto reduce EnergyConsumptionAugust AltherrEuropean Technology Innovation CenterMarch 13th, 2013

CO2 Saving Potentials20%2%?8%10%6%4%57%2% 0,5%4% 0,5%7%2 IT and Automation to reduce Energy Consumption 13th March 2013

Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification3 IT and Automation to reduce Energy Consumption 13th March 2013

Engine / Transmission ManagementFuel Map OptimizationAutoPowrEngine / TransmissionManagement20%electronically „shift up throttle down“8% CO2 reduction5-10 % CO2 reductionIn PowerMixIn light duty application4 IT and Automation to reduce Energy Consumption 13th March 2013

DirectDrive Transmission First patent in 1940 by Prof. Franke First commercial usage in 2003 by VW5 IT and Automation to reduce Energy Consumption 13th March 2013

Electromagnetic Shift ActuatorShift fingerShift rodNeutral springShift forkBobbin with CoilsYokeArmature6 IT and Automation to reduce Energy Consumption 13th March 2013

Actuation Current ProfileShiftingcurrent6-8% CO2 reductionIn transport applicationvs. AutoPowrHoldingcurrentSynchronisationphaseMovement tosynchronpointGearengageddetectionGear engagement7 IT and Automation to reduce Energy Consumption 13th March 2013Gear engaged

Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification8 IT and Automation to reduce Energy Consumption 13th March 2013

6R Multifuel Tractor9 IT and Automation to reduce Energy Consumption 13th March 2013

Technical Requirements for MultifuelMulti-FuelSoftwarePower decrease with bio-fuels due tolower heating valueCold StartDevice120Power (kW)10080Power compensationby software andsoftware switch byfuel sensor.6040Diesel20RSeed Oil0FuelSensor100012001400160018002000rpmOne Tank1200 l/ha 2000kg colza cake10 IT and Automation to reduce Energy Consumption 13th March 2013

CO2 Reduction accordingto Directive 2009/28/ECDefault reduction values: pure rape seed oil57% rape seed biodiesel38 % sunflower biodiesel51 % soybean biodiesel31 % palm oil biodiesel19 % palm oil biodiesel56 %(process not specified)(process with methane capture at oil mill)11 IT and Automation to reduce Energy Consumption 13th March 2013

Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification12 IT and Automation to reduce Energy Consumption 13th March 2013

Electronnically Controlled Auxilliary DrivesAir brake compressorw/ electronically actuated clutchVistronic2% less CO20,5% less CO2In PowerMixSwitched offCharge air cooler indistributed cooling systemAC compressor usage w/ electronically actuated clutch dependent ontrailer usage4% less CO20,5% less CO2Avg. annualAvg. annual13 IT and Automation to reduce Energy Consumption 13th March 2013

Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification14 IT and Automation to reduce Energy Consumption 13th March 2013

GPS / AutoTrac Precision with AutoTrac SF1: /- 23cm SF2: /- 5 cm RTK: /- 2,5cm3-10% CO2 reductionBy avoiding overlap15 IT and Automation to reduce Energy Consumption 13th March 2013

iTec ProiTec Pro Automated headland turns Cycle time reductionat headland 30%w/o iTec Pro2% CO2 reductionOn a 10ha field duringseeding.16 IT and Automation to reduce Energy Consumption 13th March 2013

Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification17 IT and Automation to reduce Energy Consumption 13th March 2013

Tractor Implement Management (TIM)Automated Deceleration Wrapping Ejecting Gate opening & closingsec.Operator Fatigue4542automatedWorking time Ball cycle reductionfrom 45 to 42 sec.6% CO2 reductionDue to cycle timereduction18 IT and Automation to reduce Energy Consumption 13th March 2013

Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification19 IT and Automation to reduce Energy Consumption 13th March 2013

20 IT and Automation to reduce Energy Consumption 13th March 2013

Telematics - JDLink Since 2011, all large tractors are connected through JDLink21 IT and Automation to reduce Energy Consumption 13th March 2013

Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification22 IT and Automation to reduce Energy Consumption 13th March 2013

Efficiency Improvement Fertilizer spreader 4kW Tractor Hydraulic Pump 2kW rpm reduction ? 4% CO2 reductionDuring fertilizingFaster controllability and mass flow calibrationenables further significant potential on CO2 reductionPicture: RAUCH Landmaschinenfabrik GmbH23 IT and Automation to reduce Energy Consumption 13th March 2013

CO2 Saving Potentials20%2%?8%10%6%4%57%In Summary Ag technology has reduced CO2 emission No silver bullet technology Follow automotive technologies2% 0,5%4% 0,5% Data will drive new designs &technologies7%24 IT and Automation to reduce Energy Consumption 13th March 2013 All in support for our European CO2strategy

iTec Pro iTec Pro w/o iTec Pro 2% CO 2 reduction On a 10ha field during seeding. Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac . John Deere Region 2 Author: Bernhard Stelzer Subject: Braunschweig Created Date:

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