Operating Instructions

Operating InstructionsOriginal Operating Instructionsspectrum D

Pos: 3 / Technische Dokumentation/Betriebsanleitungen/Allgemein/1. Seite BA @ 1\mod 1220883650953 48.docx @ 30158 @ @ 1Table of ContentsSafety Instructions . 3Intended Use . 3Safety Instructions for Installation and Operation . 3FCC Notes . 4Modification of Equipment . 4RF Exposure Statement . 4Operation . 5Activating the Transmitter . 5Deactivating the Transmitter . 6Automatic Power Off (APO) Function . 6Display . 7Battery and Battery Charger . 8Charging the Battery . 10Options . 11Safety Features . 11Frequency Management . 14Catch-Release . 15Tandem Operation . 16Catch-Release-Tandem Operation. 18Cable Control . 19RF-amplifier . 19Utilization of Buttonas Shift Key . 19Pre-selection of Trolley or Hoist . 19Feedback by LED . 19Bank Switch . 19Rotary Switch for Pre-selected Speed . 20Transmitter Key Up . 20radiomatic CPS . 20radiomatic iBAR . 20Slewing Gear Release . 20Technical Data . 21Dimensions . 21Troubleshooting . 22Maintenance . 23Attachments: System specific views, circuit diagrams and / or output wiring.Pos: 4 / Technische Dokumentation/Betriebsanleitungen/Allgemein/----- Seitenumbruch ------ @ 1\mod 1219672326234 0.docx @ 29509 @ @ 1PictographsDanger due to el ectrical v oltage. Touching l ive pa rts i nside the unit c an be f atal o r c ause s eriousinjuries.Instructions for occupational health and safety. Not following these instructions can lead to accidentsthat can cause damage, serious injuries or even death.Important information about the operation of the radio system.Manufacturer:HBC-radiomatic GmbH H aller S traße 45 – 53 74 564 C railsheim Germany T el. 49 7 951 39 3-0 i nfo@radiomatic.com.HBC-radiomatic GmbH is not liable for any misprints or errors! radiomatic and radiobus are registered German trademarks. 17 / 2017, HBC-radiomatic GmbH, 74564 Crailsheim, GermanyNo part of this doc ument m ay b e r eproduced i n any m anner w hatsoever w ithout the e xpressed w ritten permission ofHBC-radiomatic GmbH.2 / 23

Pos: 5 / Technische heitshinweise @ 3\mod 1245406022438 48.docx @ 45208 @ 122 @ 1Safety InstructionsRead these operating instructions carefully before working with the radio system. This applies in particularto the installation, commissioning and maintenance of the radio system.The operating instructions are a constituent part of the radio control system and must always be kept closeat hand for the responsible personnel.The term ‘machine’ is used in the operating instructions for the different possible uses of the radio system.Intended Use The radio system is used for the control of machines and for data transfer. Observe the occupationalsafety and accident prevention regulations applicable to each application.The intended use also includes reading the operating instructions and adhering to all safety informationcontained therein.The radio system must not be used in areas where there is a risk of explosion, nor for the control ofmachines used to convey persons, unless it is explicitly approved for these uses by the manufacturer.Modifications to the radio system may only be carried out by specialist personnel who h ave beentrained and authorized by HBC-radiomatic. All modifications must be documented at the factory in theradio control master file.The safety dev ices of t he radio c ontrol s ystem m ust not b e m odified, removed o r bypassed. Inparticular, modifications to any part of the radio system's complete E-STOP system are not allowed.Safety Instructions for Installation and Operation The e lectrical co nnection according t o the enclosed output wiring diagram must be established by aqualified electrician exclusively.The r eceiver m ay onl y b e ope ned by tr ained p ersonnel. C omponents i nside the receiver can beenergized at l ife-threatening v oltages. T he s upply v oltage fo r the m achine m ust b e disconnectedbefore the receiver is opened.Please also note that, with radio systems, the presence of persons in the danger zone – in particularbeneath the load (cranes!) – is prohibited in all cases.Select a safe location for radio control, from which you have a good and complete view of the workingmovements of the machine, the load movements and the surrounding working conditions.It is not permissible to leave a radio transmitter unattended when it is activated. Always switch off theradio transmitter when it is not required. This applies in particular if you change location, when workingwithout radio control, during breaks and at the end of work. Always protect the radio transmitter againstuse by unauthorized persons, for example by locking it away.In the event of an e mergency an d w ith all fa ults, s witch off t he radio transmitter i mmediately bypressing the STOP switch.Only operate the radio system when it is in perfect working order. Faults and defects that couldinfluence s afety must be r ectified by s pecialists w ho have b een tr ained and auth orized by H BCradiomatic before the system is put back into operation.Note th at th e o perational di rections of the o perating el ements m ay app ear i nverted d epending onlocation and viewing angle to t he machine. This applies in particular to rotary cranes if your locationchanges from inside to outside the radius of the crane. The operator must make himself familiar withthe directional markings on the machine before starting to work.Repairs may onl y be c arried out by specialist pe rsonnel w ho have bee n t rained an d a uthorized byHBC-radiomatic. U se o riginal replacement pa rts and accessories (e.g. rechargeable batteries)exclusively; otherwise it is possible that the equipment safety can no longer be guaranteed and ourextended warranty will be voided.Remain v igilant w hen w orking w ith th e radio system a nd f amiliarize y ourself w ith i ts fu nctions. Thisapplies in particular if you are working with it for the first time or if you work with it only occasionally.Pos: 7 /Technische heitshinweis STOP/Module/1.1 Sicherheitshinweis STOP @ 4\mod 1261040631189 48.docx @ 54510 @ @ 1 Before s tarting t o w ork, examine the S TOP switch for m echanical eas e o f m otion a nd el ectronicfunction at least once a day:When y ou p ress t he S TOP s witch w ith the transmitter o n, th e status LED an d the di splay of thetransmitter have to go out. If the status LED and the display don’t go out then you have to disable theradio control system immediately.Remove the battery and the radiomatic iLOG from the transmitter and inform a service technician.Pos: 8 / Technische heitshinweis STOP/Module/1.2 Sicherheitshinweis STOP mit LED und Display @ 2\mod 1229612763796 48.docx @ 41067 @ @ 1Pos: 10 / Technische heitshinweis STOP/Module/1.3 Sicherheitshinweis STOP Akku und r adiomatic iLOG @ 3\mod 1259048767123 48.docx @ 53180 @ @ 13 / 23

15 /Technische Dokumentation/Betriebsanleitungen/Allgemein/FCC -neu- @ 5\mod 1286370333083 48.docx @ 63749 @ @ 1FCC NotesModification of EquipmentChanges or modifications m ade t o this e quipment no t ex pressly a pproved by the p arty responsible f orcompliance may void the FCC authorization to operate this equipment.RF Exposure StatementThis d evice c omplies w ith the R F e xposure S AR tes t ex clusion r equirements fo r p ortable d evices.However, the dev ice shall be us ed in such a manner that the potential for human c ontact during normaloperation is minimized.Pos: 15 / Technische Dokumentation/Betriebsanleitungen/Allgemein/----- Seitenumbruch ------ @ 1\mod 1219672326234 0.docx @ 29509 @ @ 14 / 23

Pos: 16 / Technische /Module/ Ü1 - Bedienung @ 2\mod 1225284257125 48.docx @ 35689 @ 1 @ 1OperationPos: 18 / Technische /Module/-1.1- radiomatic iLOG @ 3\mod 1259054956406 48.docx @ 53232 @ @ 1The t ransmitter i s equ ipped w ith an el ectronic r adiomatic iLOG key. radiomatic iLOG contains al l t hedata required for operating the transmitter. Operation is not possible without radiomatic iLOG!Depending on the version the radiomatic iLOG can also be used for operation of replacement transmittersof identical construction.Pos: 20 / Technische /Module/-1.2- Nullstellungszwang @ 2\mod 1237967536984 48.docx @ 42910 @ @ 1When activating the transmitter and if the radio connection is interrupted (e.g. if the connection is lost orthe transmission range is exceeded), the transmitter reacts with the so-called enforced zero-position.Release all operating elements so they can return to the zero-position and actuate the start button. Themachine w ill no t react i f th e o perating e lements a re not i n zero-position. This prevents uncontrolledmachine movements after the radio connection has been interrupted.Pos: 22 / Technische /Module/ Ü2 - Sender einschalten @ 2\mod 1225284327093 48.docx @ 35710 @ 2 @ 1Activating the TransmitterPos: 26 / Technische /Module/-2- Einschalten - eco iLOG/spectrum D @ 4\mod 1267088746933 48.docx @ 57851 @ @ 1The steps 3 and 4 need to be carried out within 5 seconds:1. Insert a charged battery into the battery compartment.2. Turn the STOP switch to unlock.3. Shortly actuate the start button and then release. The transmitter will switch off if the button ispressed for longer than half a second!4. Actuate the start button again until the status LED flashes green. Then release the button.The transmitter is now ready for operation.5. Depending on the application, you must actuate the start button again before movement commandscan be carried out.Note:The transmitter switches off if the start button is pressed for longer than half a second in step 3 of the start sequence. the start sequence (steps 3 and 4) takes over 5 seconds. another button is pressed during the start sequence.You must then repeat steps 3 and 4 or 3 to 5.Pos: 36 / Technische /Module/-2- Einschalten - spectrum D/E mit Smart Card @ 12\mod 1432194538609 48.docx @ 138484 @ @ 1With merlin TUC1.2.3.4.5.Insert a charged battery into the battery compartment.Turn the STOP switch to unlock.Press the start button.The status LED flashes green 2 times and red 1 time per second.Hold the merlin TUC to the positionon the transmitter marked with this symbol(cf. illustration).The transmitter vibrates and an acoustic signal sounds.When the status LED flashes green, the transmitter is ready tooperate.Depending on the application, you must actuate the start buttonagain before movement commands can be carried out.Note:The transmitter can only be activated with a valid merlin TUC. If you use a card that does not matchthe respective transmitter or is not approved for this transmitter, the transmitter vibrates 3 times. Atthe same time an acoustic signal sounds. The transmitter is automatically shut down after 2 seconds.Please contact your superior in such cases.The transmitter also shuts down if the start sequence is not completed within 10 seconds. In thiscase press the start button and repeat the procedure!Pos: 37 / Technische Dokumentation/Betriebsanleitungen/Allgemein/----- Seitenumbruch ------ @ 1\mod 1219672326234 0.docx @ 29509 @ @ 15 / 23