SINAMICS BOP-2 OPI English 03 2010 - Siemens
SINAMICS BOP-2Basic Operator Panel 2Operating Instructions · March 2010SINAMICS
SINAMICSSINAMICSBasic Operator Panel 2 (BOP-2)Safety gnostics6Parameters7Setup8Extras9Operating InstructionsTechnical dataEdition 03/20102010-03-01A5E02778927A AB10
Legal informationWarning notice systemThis manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.DANGERindicates that death or severe personal injury will result if proper precautions are not taken.WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.CAUTIONwith a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.CAUTIONwithout a safety alert symbol, indicates that property damage can result if proper precautions are not taken.NOTICEindicates that an unintended result or situation can occur if the corresponding information is not taken intoaccount.If more than one degree of danger is present, the warning notice representing the highest degree of danger willbe used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specifictask in accordance with the relevant documentation for the specific task, in particular its warning notices andsafety instructions. Qualified personnel are those who, based on their training and experience, are capable ofidentifying risks and avoiding potential hazards when working with these products/systems.Proper use of Siemens productsNote the following:WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommendedor approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be adhered to. The information in the relevant documentation must be observed.TrademarksAll names identified by are registered trademarks of the Siemens AG. The remaining trademarks in thispublication may be trademarks whose use by third parties for their own purposes could violate the rights of theowner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, theinformation in this publication is reviewed regularly and any necessary corrections are included in subsequenteditions.Siemens AGIndustry SectorPostfach 48 4890026 NÜRNBERGGERMANYorder number: A5E02778927A AB 03/2010Copyright Siemens AG 2010.Technical data subject to change
Table of contents1Safety notes. 72Overview. 93Installation . 154Monitoring. 175Control . 196Diagnostics . 237Parameters . 298Setup . 339Extras . 4110Technical data . 47Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB5
Table of contents6Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB
1Safety notesWarnings and cautionsWARNING During commissioning of the Inverter it is essential to ensure that the system is in a safeand stable state, as some commissioning processes have the potential to start themotor. Therefore it is important to secure any loads and ensure that should the motorstart, no potentially dangerous conditions exist. The BOP-2 can be fitted to and removed from the inverter while power is applied.Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB7
Safety notes8Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB
2OverviewIntroductionThe Basic Operator Panel 2 (BOP-2) has been designed to enhance the interface andcommunications capabilities of SINAMICS Inverters.The BOP-2 connects to the Inverter through an RS232 interface. It has been designed toautomatically recognise all variants of the following Control Units from the SINAMICS range: SINAMICS G120 CU230P-2 SINAMICS G120 CU240B-2 SINAMICS G120 CU240E-2NoteBOP-2 functional suppportThe BOP-2 has been designed to support all the above mention Control Units withfirmware version 4.3 Service Pack 2 (SP2) or later.Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB9
OverviewLayout and functionsThe physical layout of the BOP-2 is shown below:1101011212463578910Figure 2-1Table 2- 110Layout of the BOP-2Description of BOP-2 physical characteristicsItemDescription①Release catch②LCD screen③ESC key④Up key⑤Down key⑥OK key⑦OFF key⑧HAND/AUTO key⑨ON/Run key⑩Door mounting screw recess⑪RS232 connector⑫Product rating labelThe specific functions of the keys are shown in the table below.10Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB
OverviewTable 2- 2KeyFunction of the BOP-2 controlsFunctionThe OK key has the following functions: When navigating through the menus, pressing the OK key confirms selection of a menu item. When working with parameters, pressing the OK key allows the parameter to be modified. Pressing the OKkey again will confirm the entered value and return you to the previous screen. In the faults screen it is used to clear faults.The UP key has the following functions: When navigating a menu, it moves the selection up through the screens available. When editing a parameter value it increases the displayed value. If HAND mode is active and Jog is ON, a long press of the UP and DOWN key together has the followingeffects:– If reverse is ON, it switches the reverse function OFF.– If reverse is OFF, it switches the reverse function ON.The DOWN key has the following functions: When navigating a menu, it moves the selection down through the screens available. When editing a parameter value it decreases the displayed value.The ESC key has the following functions: If pressed for less than 2 seconds the BOP-2 returns to the previous screen or if a value has been edited, thenew value is not saved. If pressed longer than 3 seconds the BOP-2 returns to the status screen.When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first.The ON key has the following functions: In AUTO mode, the ON key is not active and if pressed it will be ignored. In HAND mode the Inverter is started - the Inverter will display the drive running icon.The OFF key has the following functions: In AUTO mode press the OFF key will have no effect and the key press will be ignored. If pressed for longer than 2 seconds the Inverter will perform an OFF2; the motor will then coast down to astandstill. If pressed for less than 3 seconds the following actions will be performed:– If the OFF key is press twice in less than 2 seconds on OFF2 will be performed.– If in HAND mode the Inverter will perform an OFF1; the motor will come to a standstill in the ramp-downtime set in parameter P1121.The HAND/AUTO key switches the command source between the BOP (HAND) and fieldbus (AUTO). If HAND mode is active, pressing the HAND/AUTO key will switch the Inverter to AUTO mode and disable theON and OFF keys. If AUTO mode is active, pressing the HAND/AUTO key will switch the Inverter to HAND mode and enable theON and OFF keys.Changing between HAND mode and AUTO mode is possible while the motor is still running.Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB11
OverviewNoteReaction to change between HAND and AUTO modeWhen changing from HAND to AUTO mode the Inverter will react in the following way: If the ON signal is active the new setpoint will become active and the Inverter willautomatically ramp the motor to the new setpoint after the change of mode.When changing from AUTO to HAND mode the Inverter will react in the following way: The Inverter will not stop the motor running. The Inverter will run the motor at the samespeed that was set prior to thekey being pressed. Any ramp function that was inprogress will be stopped.Locking and unlocking the keypadTo lock the BOP-2 keypad press andsimultaneously for 3 seconds or more. To unlockthe keypad pressandsimultaneously for 3 seconds or more.Screen iconsThe BOP-2 displays a number of icons at the left-hand side of the display to indicate theactual state of the Inverter. These icons are explained in the table below.Table 2- 3Screen icons descriptionFunctionStatusCommand sourceHandWhen the HAND mode is active the icon is displayed. WhenAUTO mode is active, no icon is displayed.Inverter statusInverter and motor runningThis is a static icon and does not rotate.JogJog function is activeFault/alarmFault or alarm pendingFlashing symbol FaultSteady symbol Warning12IconRemarksIf a fault is detected, the Inverter will be stopped and the useris required to take the necessary corrective actions to clearthe fault. An alarm is a condition that will not stop the Inverter,for example, overtemperature.Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB
OverviewMenu structureThe BOP-2 is a menu-driven device and has the following menu structure:MONITORCONTROLDIAGNOSPARAMSSETUPEXTRASSP 1500.01500.0NO HAND-ACKN ALLSTANDARDFILTERRESETDRVRESETVOLT OUT400.0SETPOINTFAULTSEXPERTFILTERDC LNK V629.6JOGHISTORYEUR/USAP100CURR OUT10.0REVERSESTATUSMOT VOLTP304FROM BOPMOT CURRP305TO CRDCTRL MODP13000.00.00MOT POWP307400.010.0MOT RPMP311400.01500.0MOT IDP1900RAM - ROMTO BOPFROM CRDCMD SRCP700MAIN SPP1000ADD SPP1000MIN RPMP1080RAMP UPP1120RAMP DWNP1121FINISHP3900Figure 2-2BOP-2 menu structureBasic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB13
OverviewNoteMenu structure and functionalityThe actual menu structure and functionality of the BOP-2 is influenced by the followingfactors: The software version and type of Control Unit to which the BOP-2 has been fitted. The firmware and software version of the BOP-2.14Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB
3InstallationFitting the BOP-2 to the Control UnitNoteBOP-2 power supplyThe BOP-2 has no internal power supply and derives its power directly from the Control Unitof the Inverter through the RS232 interface. Any cloned data stored on the BOP-2 will besaved to its non-volatile memory which does not require power to retain its data.To fit the BOP-2 to the Inverter Control Unit the following procedure should be performed:1. Place the bottom edge of the BOP-2 casing into the lower recess of the Control Unithousing.2. Push the BOP-2 towards the Control Unit until the release-catch clicks into place on theControl unit housing.Figure 3-1Fitting the BOP-2 to the Control UnitTo remove the BOP-2 from the Control Unit, press down on the release-catch and pull theBOP-2 off the Control Unit.Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB15
InstallationInitial startupOnce the BOP-2 is fitted and powered-up it will automatically detect the type of Control Unitto which it has been fitted and attempt to automatically establish communications.On startup the BOP-2 will display the company name andthe class of Operator Panel.The BOP-2 will then display the current software version ofthe Operator Panel.The BOP-2 will then establish communications between theOperator Panel and the attached Control Unit.Once communications have been established, an internalcheck is performed to ensure that the Operator Panel isresponding correctly.Once all checks have been completed the BOP-2 willdisplay the standard status screen. The BOP-2 is now readyfor use.If after establishing communications there is a pending faultor alarm, the BOP-2 will display the relevant fault or alarmnumber.If there is more than one fault or alarm, use thekeys to move through the list on the ASDIAGNOSTICSCU CSCU CSSP IAGNOSTICSFAULTS0. A8752andPARAMETERSETUPEXTRASBasic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB
4MonitoringOverviewThe Monitor menu allows the user to easily access a variety of screens which display theactual status of the Inverter/motor system.The menu is selected by using theandmove the menu bar to the required menu.keys toMONITORINGPARAMETERandDIAGNOSTICSMONITORwill confirm the selection and display the topPressinglevel menu.Use thescreens.CONTROLSETUPEXTRASkeys to scroll through the variousThe information displayed in the Monitoring screens is read-only and cannot be modified.The screens and the information they display are explained individually in the next section.Monitoring screen informationThe details of the information displayed by the various monitoring screens are describedbelow.The default screen shows the value set for the setpoint,below this value the actual speed of the motor isdisplayed.The voltage out screen displays the actual voltageoutput of the Inverter that is being supplied to theconnected motor.The DC Link screen displays the actual direct voltageacross the DC Link terminals.MONITORINGOperating Instructions, 2010-03-01, A5E02778927A ABDIAGNOSTICSSP IAGNOSTICSVOLT OSTICSDC LNK V629.6PARAMETERBasic Operator Panel 2 (BOP-2)CONTROLSETUPEXTRAS17
MonitoringThe current output screen shows the actual Invertercurrent output to the motor.This screen shows the actual frequency (in Hz) at whichthe motor is running.This screen displays the actual rotational speed of themotor in RPM and the actual output current of theInverter to the motor.The voltage and current screen displays the actualvoltage being supplied by the Inverter to the motor andthe actual current out of the Inverter to the motor.The voltage and rpm screen display the actual voltagebeing supplied by the Inverter to the motor and theactual speed of the motor in rpm.MONITORINGDIAGNOSTICSCURR LSETUPEXTRASBasic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB
5ControlIntroductionThe control menu allows the user to access the following functions of the Inverter: Setpoint Jog ReverseThe menu is selected by using theandmove the menu bar to the required menu.keys toMONITORINGThe HAND mode is selected by pressing theUse thescreens.Pressandkey.DIAGNOSTICSCONTROLwill confirm the selection and display the topPressinglevel menu.The Inverter must be in HAND mode before any functionscan be accessed. If HAND mode is not selected a noticescreen is displayed stating that the Inverter is not in RASDIAGNOSTICSNO HANDPARAMETERSETUPEXTRASkeys to scroll through the variousto select the required function.NoteHand/Auto modeIf thekey is pressed when the Inverter is in AUTO mode, the user is taken directly to theSetpoint screen.The individual functions are described below.Basic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB19
ControlSetpointThe setpoint value determines the speed at which the motor runs as a percentage of thenominal motor speed. It should be noted that this setpoint setting is only valid while HANDmode is selected. When the Inverter is set back to AUTO mode, the setpoint previously usedin AUTO mode becomes the valid setpoint.NoteTorque setpointIn HAND mode the torque setpoint (if the Inverter is in torque control mode) cannot bedirectly modified using the setpoint speed function of the BOP-2; although the motor can stillbe stopped and started using theandkeys respectively.To change the setpoint, the following actions should be performed:1. Pressingat any time will automatically take theuser to the Setpoint screen.2. Pressto select the Setpoint function.3. The actual value of the Setpoint is displayed.4. Using theandkeys to increase or decrease thedisplayed value respectively.5. As the value of the setpoint is changed the actualRPM is shown below the setpoint value.6. Pressto see the setpoint value in relation tocurrent.7. Pressto see the setpoint value in relation tovoltage.8. Pressto see the setpoint value in relation to RPM.9. Pressto return to the top level setpoint screen.To edit individual digits:1. Pressuntil the screen changes to "SP DIGIT".2. Pressorto change the sign of the setpointvalue.3. Pressto accept the change.4. The next digit will start flashing,5. Pressorto change the value of the digit.6. Pressto accept the change.7. The next digit will start flashing.8. Continue this process until the digits have beenchanged to the required values.9. When the final digit is changed and accepted bypressing , the setpoint screen is displayed.10.The setpoint value will continue to flash to indicatethat the value can still be changed by using theorto change the value.11.Pressto return to the top level setpoint P DIGIt0.0PARAMETERSETUPEXTRASBasic Operator Panel 2 (BOP-2)Operating Instructions, 2010-03-01, A5E02778927A AB
ControlJogthe Jog function, when selected will allow the motor to be manually rotated by a predetermined value with each press of . Ifis pressed continuously, the motor will rotatecontinuously untilis released.To enable or disable the Jog function, the following actions should be performed:1.2.3.4.5.Using theandkeys navigate to the Jog screen.Pressto select the Jog function
automatically recognise all variants of the following Control Units from the SINAMICS range: SINAMICS G120 CU230P-2 SINAMICS G120 CU240B-2 SINAMICS G120 CU240E-2 Note BOP-2 functional suppport The BOP-2 has been designed to support all the above mention Control Units with firmware version 4.3 Service Pack 2 (SP2) or later.
SINAMICS G110 SINAMICS G120 SINAMICS G120D SINAMICS G130/G150 SINAMICS S120 SINAMICS S150 SINAMICS GM150/SM150/GL150 V/f control V/f control/vector control V/f control/vector control/servo control V/f control/vector control 0.12–3 kW 0.37–90 kW 0.75–7.5 kW 75–1,500 kW 0.12–4,500 kW 75–1,200 kW 0.8–120 MW Pumps, fans, conveyor belts
3 Low voltage Medium voltage SINAMICS G SINAMICS S SINAMICS GM/SM/GL 0.12–2,700 kW 0.12–4,500 kW 0.8–120 MW SINAMICS G120 is a member of the SINAMICS family, which stands for innovative drive solutions that are fit for the future SINAMICS offers the optimum solution for every drive application. It goes without saying that all of the drives
3 Low-voltage Medium-voltage SINAMICS G SINAMICS S SINAMICS GM/SM/GL 0.12–2,700 kW 0.12–4,500 kW 0.8–120 MW SINAMICS G120 is a member of the SINAMICS family, which stands for innovative drive solutions that are fit for the future SINAMICS offers the optimal solution for every drive application.
SINAMICS G120 CU250S-2 SINAMICS G120C Note BOP-2 functional support The BOP-2 supports all of the previously listed Control Units with firmware version 4.3 Service Pack 2 (SP2) or later. Overview Basic Operator Panel 2 (BOP-2) 14 Operating Instructions, 02/2016, A5E37143404B AA
simple connection of various SINAMICS S/G/V converter systems. Each communication block can be used for an axis of a SINAMICS S120 multi-axis or a SINAMICS S110, SINAMICS V90 or G120x converter system.
SINAMICS G110 SINAMICS G120 SINAMICS G110D SINAMICS G120D The versatile single motor drive for low power ratings The modular single motor drive for low up to medium power ratings The distributed single motor drive for basic solutions The distributed single motor drive for high performance Typical ratings 230 V 1 ph. AC in / 3 ph. out 0.15 to 4 HP
learning is The Demand Engine: Growth Hacking Strategies for Scaling Demand at the BoP, a practitioner-focused framework for product and service providers seeking to “hack demand” at the BoP. Amanda Epting, MIT D-Lab Emile Schmitz, BoP Innovation Center Valéria Varga, BoP Innovation Center April 2019 TABLE OF CONTENTS
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