Table Of Contents - Welding Wire
Table of Contents - Welding WirePRODUCT PackagingNS Plus -101NS-101 CopperFree NS Plus -102NS-102 CopperFree NS Plus -115NS-115 CopperFree VikingStandard Arc S-3Standard Arc S-6Satin Glide StainlessTru-Core FC 70TTru-Core FC 71TTru-Core FC 71T-12CTru-Core FC 71T-12MTru-Core FC 71T-AGTru-Core FC 71T-CGTru-Core FC 81T-Ni1Tru-Core FC 81T-Ni1MTru-Core MC 70CTru-Core MC 80C-Ni1Tru-Core MC 90C-D2Tru-Core MC 110C-K4Alumi Glide 4043Alumi Glide 5356TECHNICAL TABLES27-303132-3435-3839-4041NS Plus and NS CopperFree VikingSatin Glide StainlessTru-Core Alumi Glide Deposition RatesNational Standard Customer Service:1-800-777-1618405-372-7954 (fax)www.NationalStandard.com8/31/2020
(This page is intentionally left blank.)National Standard Customer Service:1-800-777-1618405-372-7954 (fax)www.NationalStandard.com9/14/2017
PackagingWhether you’re looking for individual spools or operating hundreds of robots in a productionenvironment, National Standard has a package that will maximize your productivity, reducedowntimes associated with change-outs and provide pay-off systems that produce qualitywelds.DrumsSpools/Baskets Packaged in a loose coil form Wire takes on a large sine wave or “S” shape Wire let-off system provides smooth feeding Fiber spools – random layer wound Wire Baskets – precision layer levelwound ISO 9001:2008 quality standardsSmart Pak 100% Recyclable Drum Pack Packaged in a loose coil form Wire takes on a large sine wave or “S” shape Wire let-off system provides smooth feeding Multiple engineered wire dispensing solutions 100% recyclable Lifting strap for easy transportTru-Trac Wood Reels “Twist-free” wire let-off from stationarytight wound reel requires only a fewounces of drag from up to 150’ from thewire feeder Maximizes productivity and lowerswelding costs Snag-free operations without drive rolloverload delivers precise joint tracking Wire maintains a 35” to 55” cast Smaller dispersion pattern than barreldrum packagesNational Standard Customer -1618405-372-7954 (fax)1
Packaging 10001000Package TypeSpoolSpoolWire BasketSpool (Viking)Spool (Viking)SpoolWire BasketSpoolCoilSpoolDrumSmart Pak 100% Recyclable Drum PackTru‐Trac Wood ReelDrumSmart Pak 100% Recyclable Drum PackTru‐Trac Wood ReelDrum (Viking)DrumSmart Pak 100% Recyclable Drum PackTru‐Trac Wood ReelWood ReelDrumSmart Pak 100% Recyclable Drum PackCoilDrumSmart Pak 100% Recyclable Drum PackTru‐Trac Wood ReelWood ReelNational Standard Customer Service:1‐800‐777‐1618405‐372‐7954 05Pkgs 0100020002000www.NationalStandard.com7/22/2017
NS Plus -101AWS ER70S-3, EM13KDESCRIPTIONNS Plus 101 is a premium copper-coated mild steelsolid filler metal designed to extract maximum weldquality and user appeal from ER70S-3 wire. Carefulattention to the manganese and silicon contentsassure maximum deoxidation, flat bead profiles andlow-spatter welds.CHARACTERISTICSNS Plus Premium Copper-Coated Welding Wire setsthe standard in quality to support your GMAWoperations. Cast of 35" (.88m) to 55" (1.3m) and Helix below 1"(25.4mm) improve feedability and provide accuratewire positioning. Manufactured according to ISO9001:2008 qualitystandards Excellent arc starts, arc stability and feedability Minimal spatter and copper flaking Moderate de-oxidizers Excellent weld appearance and post weld cleaningPRODUCED IN: Stillwater, OklahomaSPECIFICATIONSMeets or exceeds: AWS A5.18: ER70S-3, AWS A5.18M: ER48S-3 AWS A5.17: EM13K (1/16" dia. only) ASME SFA-5.18: ER70S-3 MIL-E-23765/1: MIL-70S-3 CWB W48-01: ER49S-3 ABSAPPLICATIONSWell-suited for these applications: Low carbon killed and semi killed steel All metal transfer modes of GMAW Robotic, mechanized or semi-automatic welding Welding steel with light mill scale, light rust or thin oil Used for single and multi-pass weldments Pipe welding, structural steel and steel buildings Applications requiring a minimum 70,000 psi tensilestrengthSHIELDING GAS BLENDSTypical Application Shielding Gas Blends: 100% CO2 75-95% Argon/Balance CO2 95-98% Argon/Balance O2 Flow Rate: 35-50 CFHWELDING POSITIONSAll position welding is possible when using the correctshielding gas blends, welding process and weldingparameters.Go to TECHNICAL TABLES (p.27-30)STORAGEWelding wire should be stored in a dry, enclosedenvironment and in its originally sealed package.The information contained or otherwise referenced herein is presented only in “typical” without guarantee or warranty, and National Standardexpressly disclaims any liability incurred from any reliance thereon. Typical data are obtained when welded and tested in accordance with AWSspecifications. Specification, other tests and procedures may produce different results. No data is to be construed as a recommendation for anywelding condition or technique not controlled by National Standard LLC.National Standard Customer 372-7954 (fax)9/13/20193
NS-101 CopperFree AWS ER70S-3, EM13KDESCRIPTIONNS-101 CopperFree is a premium copper-free mildsteel solid filler metal designed to extract maximumweld quality and user appeal from ER70S-3 wire.Careful attention to the manganese and siliconcontents assure maximum deoxidation, flat beadprofiles and low-spatter welds.CHARACTERISTICSNS 101 CopperFree provides the ultimate inflexibility to support your GMAW welding operations. Cast of 35" (0.88 m) to 55" (1.3 m) and helix below1" (25.4 mm) improve feedability and provide accuratewire positioning Manufactured according to IS09001:2008 qualitystandards Excellent arc starts, arc stability and feedability Minimal spatter No copper flaking Moderate de-oxidizers Excellent weld appearance and post weld cleaningPRODUCED IN: Stillwater, OklahomaSPECIFICATIONSMeets or exceeds: AWS A5.18: ER70S-3, AWS A5.18M: ER48S-3 AWS A5.17: EM13K (1/16" dia. only) ASME SFA-5.18: ER70S-3 MIL-E-23765/1: MIL-70S-3 CWB W48-01: ER49S-3 ABSAPPLICATIONSWell-suited for these applications: Low carbon killed and semi killed steel Well suited for all metal transfer modes of GMAW Robotic, mechanized or semi-automatic welding Welding steel with light mill scale, light rust or thin oil Single and multi-pass weldments Pipe welding, structural steel and steel buildings Applications requiring a minimum 70,000 psi tensilestrengthSHIELDING GAS BLENDSTypical Application Shielding Gas Blends: 100% CO2 75-95% Argon/Balance CO2 95-98% Argon/Balance O2 Flow Rate: 35-50 CFHWELDING POSITIONSAll position welding is possible when using the correctshielding gas blends, welding process and weldingparameters.Go to TECHNICAL TABLES (p.27-30)STORAGEWelding wire should be stored in a dry, enclosedenvironment and in its originally sealed package.The information contained or otherwise referenced herein is presented only in “typical” without guarantee or warranty, and National Standardexpressly disclaims any liability incurred from any reliance thereon. Typical data are obtained when welded and tested in accordance with AWSspecifications. Specification, other tests and procedures may produce different results. No data is to be construed as a recommendation for anywelding condition or technique not controlled by National Standard LLC.National Standard Customer 372-7954 (fax)9/13/20194
NS Plus -102AWS ER80S-D2, ER90S-D2DESCRIPTIONNS Plus 102 is a premium copper-coated low alloy,high-strength solid filler metal containing 0.5%molybdenum to maintain hardness and strengthfollowing post weld heat treatment. The manganeseand silicon assist in producing a smooth, uniform weldbead and help minimize spatter.CHARACTERISTICSNS Plus Premium Copper-Coated Welding Wire setsthe standard in quality to support your GMAWoperations. Cast of 35" (.88m) to 55" (1.3m) and Helix below 1"(25.4mm) improve feedability and provide accuratewire positioning Excellent mechanical properties Manufactured according to ISO9001:2008 qualitystandards Excellent arc starts, arc stability and feedability Minimal spatter and copper flaking High level de-oxidizers Excellent weld appearance and post weld cleaningPRODUCED IN: Stillwater, OklahomaSPECIFICATIONSMeets or exceeds: AWS A5.28: ER80S-D2 (100% CO2), ER90S-D2 (Mixed) AWS A5.28M: ER55S-D2 (100% CO2), ER62S-D2 (Mixed) ASME SFA-5.28: ER80S-D2 MIL-E-23765/2: MIL-80S-3 CWB W48-01: ER55S-D2 AWS A5.23/A5.23M: EA3K (1/16" dia. only)APPLICATIONSWell-suited for these applications: ASTM A182, A217, A234 and A335 high temperature pipe,fittings, flanges and valves and A336 pressure vessel forgings Excellent for applications needing strength after post weldheat treatment All metal transfer modes of GMAW Robotic, mechanized or semi-automatic weldingSHIELDING GAS BLENDSTypical Application Shielding Gas Blends: 100% CO2: ER80S-D2 75-95% Argon/Balance CO2 95-98% Argon/Balance O2 ER90S-D2 Flow Rate: 35-50 CFHWELDING POSITIONSAll position welding is possible when using the correctshielding gas blends, welding process and weldingparameters.Go to TECHNICAL TABLES (p.27-30)STORAGEWelding wire should be stored in a dry, enclosedenvironment and in its originally sealed package.The information contained or otherwise referenced herein is presented only in “typical” without guarantee or warranty, and National Standardexpressly disclaims any liability incurred from any reliance thereon. Typical data are obtained when welded and tested in accordance with AWSspecifications. Specification, other tests and procedures may produce different results. No data is to be construed as a recommendation for anywelding condition or technique not controlled by National Standard LLC.National Standard Customer 372-7954 (fax)9/14/20175
NS-102 CopperFree AWS ER80S-D2, ER90S-D2DESCRIPTIONNS-102 CopperFree is a low alloy, high strength solidfiller metal containing 0.5% molybdenum to maintainhardness and strength following post weld heattreatment. The manganese and silicon assist inproducing a smooth, uniform weld bead and helpminimize spatter.CHARACTERISTICSNS-102 CopperFree provides the ultimate inflexibility to support your GMAW operations. Cast of 35 in. (.88m) to 55 in. (1.3m) and Helix below1 in. (25.4mm) improve feedability and provideaccurate wire positioning. Excellent mechanical properties Manufactured according to ISO9001:2008 qualitystandards Excellent arc starts, arc stability and feedability Minimal spatter No copper flaking Moderate de-oxidizers Excellent weld appearance and post weld cleaningPRODUCED IN: Stillwater, OklahomaSPECIFICATIONSMeets or exceeds: AWS A5.28: ER80S-D2 (100% CO2), ER90S-D2 (Mixed) AWS A5.28M: ER55S-D2 (100% CO2), ER62S-D2 (Mixed) ASME SFA-5.28: ER80S-D2 MIL-E-23765/2: MIL-80S-3 CWB W48-01: ER55S-D2 AWS A5.23/A5.23M: EA3K (1/16" dia. only)APPLICATIONSWell-suited for these applications: ASTM A182, A217, A234 and A335 high temperature pipe,fittings, flanges and valves and A336 pressure vessel forgings Applications needing strength after post weld heattreatment All metal transfer modes of GMAW Robotic, mechanized or semi-automatic welding Best results when using 95-98% Argon/Balance Oxygenshielding gasSHIELDING GAS BLENDSTypical Application Shielding Gas Blends: 100% CO2: ER80S-D2 75-95% Argon/Balance CO2 95-98% Argon/Balance O2 ER90S-D2 Flow Rate: 35-50 CFHWELDING POSITIONSAll position welding is possible when using the correctshielding gas blends, welding process and weldingparameters.Go to TECHNICAL TABLES (p.27-30)STORAGEWelding wire should be stored in a dry, enclosedenvironment and in its originally sealed package.The information contained or otherwise referenced herein is presented only in “typical” without guarantee or warranty, and National Standardexpressly disclaims any liability incurred from any reliance thereon. Typical data are obtained when welded and tested in accordance with AWSspecifications. Specification, other tests and procedures may produce different results. No data is to be construed as a recommendation for anywelding condition or technique not controlled by National Standard LLC.National Standard Customer 372-7954 (fax)9/14/20176
NS Plus -115AWS ER70S-6DESCRIPTIONNS Plus 115 is a premium copper-coated mild steelsolid filler metal containing a high combined total ofmanganese and silicon. The wire produces a smooth,uniform welding arc, which minimizes weld spatterand results in excellent bead appearance and highoperator appeal. The excellent operatingcharacteristics of NS Plus 115 appeal to users seekingbetter performance in their ER70S-6 applications.CHARACTERISTICSNS Plus 115 Copper-Coated Welding Wire sets thestandard in quality to support your GMAW operations. Cast of 35 in. (88m) to 55 in. (1.3m) and Helixbelow 1 in. (25.4mm) improve feedability andprovide accurate wire positioning Higher Silicon content reduces the molten metalsurface tension, resulting in flatter bead profiles Excellent arc starts, arc stability and feedability Minimal spatter and copper flaking High level de-oxidizers Excellent weld appearance and post weld cleaningPRODUCED IN: Stillwater, OklahomaGo to TECHNICAL TABLES (p.27-30)SPECIFICATIONSMeets or exceeds: AWS A5.18: ER70S-6 H4, AWS A5.18M: ER48S-6 ASME SFA-5.18: ER70S-6 AWS A5.17: EH11K (1/16" dia. only) ABSAPPLICATIONSWell-suited for these applications: All metal transfer modes of GMAW Robotic, mechanized or semi-automatic welding Welding steel with medium to heavy mill scale, light rust orthin oil Single and multi-pass weldments Applications requiring a minimum 70,000 psi tensilestrengthSHIELDING GAS BLENDSTypical Application Shielding Gas Blends: 100% CO2 75-95% Argon/Balance CO2 95-98% Argon/Balance O2 Flow Rate: 35-50 CFHWELDING POSITIONSAll position welding is possible when using the correctshielding gas blends, welding process and weldingparameters.STORAGEWelding wire should be stored in a dry, enclosedenvironment and in its originally sealed package.The information contained or otherwise referenced herein is presented only in “typical” without guarantee or warranty, and National Standardexpressly disclaims any liability incurred from any reliance thereon. Typical data are obtained when welded and tested in accordance with AWSspecifications. Specification, other tests and procedures may produce different results. No data is to be construed as a recommendation for anywelding condition or technique not controlled by National Standard LLC.National Standard Customer 372-7954 (fax)9/13/20197
NS-115 CopperFree AWS ER70S-6DESCRIPTIONNS-115 CopperFree is a mild steel solid filler wirecontaining a high combined total of manganese andsilicon. The wire produces a smooth, uniform weldingarc, which minimizes weld spatter and results inexcellent bead appearance and high operator appeal.The excellent operating characteristics of NS-115appeal to users seeking better performance in theirER70S-6 applications.CHARACTERISTICSNS-115 CopperFree provides the ultimate inflexibility to support your GMAW operations. Cast of 35" (.88m) to 55" (1.3m) and Helix below 1"(25.4mm) improve feedabiltiy and provide accuratewire positioining Higher Silicon content reduces the molten metalsurface tension, resulting in flatter bead profiles Manufactured according to ISO9001:2008 qualitystandards Excellent arc starts, arc stability and feedability Minimal spatter No copper flaking High level de-oxidizers Excellent weld appearance and post weld cleaningPRODUCED IN: Stillwater, OklahomaGo to TECHNICAL TABLES (p.27-30)SPECIFICATIONSMeets or exceeds: AWS A5.18: ER70S-6 H4, AWS A5.18M: ER48S-6 ASME SFA-5.18: ER70S-6 AWS A5.17: EH11K (1/16" dia. only) ABSAPPLICATIONSWell-suited for these applications: All metal transfer modes of GMAW Robotic, mechanized or semi-automatic welding Welding steel with medium to heavy mill scale, light rust orthin oil Single and multi-pass weldments Applications requiring a minimum 70,000 psi tensilestrengthSHIELDING GAS BLENDSTypical Application Shielding Gas Blends: 100% CO2 75-95% Argon/Balance CO2 95-98% Argon/Balance O2 Flow Rate: 35-50 CFHWELDING POSITIONSAll position welding is possible when using the correctshielding gas blends, welding process and weldingparameters.STORAGEWelding wire should be stored in a dry, enclosedenvironment and in its originally sealed package.The information contained or otherwise referenced herein is presented only in “typical” without guarantee or warranty, and National Standardexpressly disclaims any liability incurred from any reliance thereon. Typical data are obtained when welded and tested in accordance with AWSspecifications. Specification, other tests and procedures may produce different results. No data is to be construed as a recommendation for anywelding condition or technique not controlled by National Standard LLC.National Standard Customer 372-7954 (fax)9/13/20198
VikingAWS ER70S-6DESCRIPTIONViking is a premium copper coated import MIGwelding wire that is well-suited for general GMAWwelding applications. (Sold only in pallet quantities.)SPECIFICATIONSMeets or exceeds: ER70S-6 (AWS A5.18, ASME SFA 5.18) ER70S-6 (CWB/CSA W48-18)CHARACTERISTICSChoose Viking for: Welding steel with mill scale, rust or oil Single to multi-pass welding applicationsAPPLICATIONSWell-suited for these applications: General GMAW applications Welding steel with mill scale, rust or oil Single to multi-pass welding applications MIG Metal Inert Gas MAG Metal Active Gas GMAW Gas Metal Arc Welding For DC CC/CVPRODUCED IN: China & VietnamSHIELDING GAS BLENDSTypical Application Shielding Gas Blends: 100% CO2 75-95% Argon/Balance CO2 95-98% Argon/Balance O2 Flow Rate: 35-50 SCFHWELDING POSITIONSAll position welding is possible when using the correctshielding gas blends, welding process and weldingparameters.Go to TECHNICAL TABLES (p.31)STORAGEWelding wire should be stored in a dry, enclosedenvironment and in its originally sealed package.The information contained or otherwise referenced herein is presented only in “typical” without guarantee or warranty, and National Standardexpressly disclaims any liability incurred from any reliance thereon. Typical data are obtained when welded and tested in accordance with AWSspecifications. Specification, other tests and procedures may produce different results. No data is to be construed as a recommendation for anywelding condition or technique not controlled by National Standard LLC.National Standard Customer 372-7954 (fax)8/12/20209
(This page is intentionally left blank.)National Standard Customer Service:1-800-777-1618405-372-7954 (fax)www.NationalStandard.com9/14/2017
Standard Arc S-3AWS ER70S-3, EM13KDESCRIPTIONStandard Arc S-3 is a copper-coated mild steel solidfiller metal designed to extract maximum weld qualityand
Wire let-off system provides smooth feeding Multiple engineered wire dispensing solutions . (LBS) Package Type Product . Typical data are obtained when welded and tested in accordance with AWS specifications. Specification, other tests and procedures may produce different results. .
Hot wire Welding speed comparison in cm/min.: PF position: manual TIG welding with 3.2 mm fi ller wire; tigSpeed cold wire and tigSpeed hot wire with 1.0 mm fi ller wire 20 15 10 5 0 Welding speed [cm/min.] tigSpeed cold wire TIG manual tigSpeed hot wire With TIG cold/hot wire welding, the we
asless welding using a flux-cored wire is a MIG welding process that relies on a continuous, tubular wire feed. Gasless wire welding was originally designed as a replacement for stick welding, mostly for use out-side where protecting gas-es could be blown away by the wind and hig
black black white white white white red green blue black Wire 3 Wire 3 Wire 4 Wire 4 Wire 5 Wire 6 Wire 8 Wire 7 Wire 2 e 2 Wire-number Wire color Wire-number e color For multicolor configurations For all other configurations * internal pull-up resistor to vcc 3.3 V Dimension 15.15
6.3 Mechanised/automatic welding 114 6.4 TIG spot and plug welding 115 7 MIG welding 116 7.1 Introduction 116 7.2 Process principles 116 7.3 Welding consumables 130 7.4 Welding procedures and techniques 135 7.5 Mechanised and robotic welding 141 7.6 Mechanised electro-gas welding 143 7.7 MIG spot welding 144 8 Other welding processes 147 8.1 .
7 Connections to be made Installing the interface From the 7803 harness to the aftermarket radio: Connect the Black wire to the ground wire. Connect the Yellow wire to the battery wire. Connect the Red wire to the accessory wire. Connect the Blue wire to the power antenna wire. If the aftermarket radio has an illumination wire, connect the Orange wire to it.
Wire Size Wire Size 20.75mm 1.50mm2 E1010RD EN2502 (10mm) (12mm) Wire Size Wire Size 21.00mm2 2.50mm E1510BK EN4012 (10mm) (12mm) Wire Size 21.50mm 4.00mm2 E2512GY EN6012 (12mm) (12mm) Wire Size Wire Size 2.50mm2 26.00mm E4012OR EN10012 (12mm) (12mm) Wire Size Wire Size 4.00mm2 10.00mm E6012GR EN61018 (12mm) Wire Size Wire Size 26.00mm2 16.00mm .
seam butt welding resistance butt welding flash butt welding resistance butt welding shielded unshielded other process plasma laser resistance butt welding inert gas welding submerged arc welding atomic hydrogen shielded metal arc welding (coated electrode) esepl w w w . e u r e k a e l e c t r o d e s .
the welding processes most often used in today's industry including plasma arc cutting, oxyfuel gas cutting and welding, Gas Metal Arc Welding (GMAW), Flux-Cored Arc Welding (FCAW), Shielded Metal Arc Welding (SMAW), and Gas Tungsten Arc Welding (GTAW). Flat welding positions and basic joints will be practiced. Pipe and tube welding
