Integrating Your Automated Valves For Improved Process Performance
Integrating your automated valves forImproved processperformance
Table of contentsStoneL introduction2Reliability4Technology5Customer support6Value7Integrating your valves9Valve communication and control10FieldLink products12Proven performance14Putting it together15Contact information162 Valve communication solutionsIntegrated valvesImproved process performanceYou can increase performance by more effectively integrating discreteautomated and manually operated valves with your plant controlsystem. StoneL’s valve communication and control products, alongwith our networking components, enable you to take advantage ofproven, field-based digital communication technologies to minimizetotal life cycle cost.Integrating your automated valveswill result in Optimized valve performance Increased process reliability Improved safety Reduced resource requirementsIndustry leadershipSince our founding in 1989 StoneL hasbecome a leading supplier of valvecommunication solutions to integratediscrete automated and manually operatedvalves into process control architectures.Complete discrete valve integrationAlong with integrating to the controlsystem, StoneL offers the capabilities topneumatically control and fully monitoryour discrete automated valves. Whetheryour process utilizes quarter-turn, linear,or specialty discrete valves, StoneL hasa solution for your application. We usestate-of-the-art position sensing and robustpneumatic pilot valves combined with digitalelectronics in durable, hazardous-qualifiedenclosures to withstand process environmentextremes. By melding these technologiestogether, we create greater controllability,convenience, and reliability for your valvesystems.Enhanced financial performanceStoneL’s customers have experienceddramatic cost reductions in design,installation, commissioning, and ongoingmaintenance in thousands of applicationsglobally. And, with digital communications,diagnostic information enables you toquickly identify and correct automated valveproblems before a process interruption.Additional savings are realized by Reduced plant infrastructure Simplified wiring Increased process flexibilityStoneL.com
StoneL’s core focus is tocontribute to customer successbased on four fundamentals.1Reliability3Application/networking assistance, on-site and off-site training,installation and trouble-shooting support and local channelsupply make it easy for you to install and use StoneL products.StoneL products have demonstrated consistent,successful performance over time in thousands ofapplications. And, we offer the best warranties in thebusiness.2TechnologyCustomer support4ValueStoneL valve communication solutions offer dramaticreductions in installation and maintenance costs, greaterflexibility, and improved operating performance, translatinginto increased value over the life of your project.Innovative products and solutions with user-focusedengineering and proven field-based communicationtechnologies provide exceptional performance.Life Cycle Cost Savings* 3,000*Based on an installation of20 automated valves locatedan average distance of 60meters from I/O cabinetor gateway. AS-Interfaceprotocol is used withAxiom diagnostic valvecommunication and controlplatform. Specific costsmay vary depending onapplication. 2,700 2,400 2,100 1,800 1,500 1,200 900 600StoneL Advanced 300Conventional 0SavingsSystemDesign 1 218 739 5774InstallationOperationModify/UpgradeValve communicationsolutions for effectiveautomated valveintegration Valve monitoring Discrete pneumatic control Communication networking Valve diagnostics Integration support Specialty capabilities Intermediate control Bus protection And more . . .Valve communication solutions3
Reliability“ Create constancy ofpurpose towardimprovement ofproduct and service.”W. Edwards Demingmanagement authorReliable productsConsistent performanceProven reliability in the processindustries Chemical Oil and gas Pharmaceutical Food and beverage Pulp and paper Marine Offshore service vessels (OSV) Biofuels And more . . .4 Valve communication solutionsStoneL is committed to delivering products that offer consistentreliable performance. That’s why we back up our promise with thebest warranties in the business – five years for electronic modulesand two years for mechanical parts.Proven performance in hazardous areasThe ability to operate reliably in corrosive,hazardous process environments whileminimizing installation and maintenancecosts is a cornerstone of StoneL’scommitment to you. Whether yourinstallation requires explosionproofing,intrinsic safety, or nonincendive protectionconcepts, StoneL is able to offer theinstallation support and internationalcomponent certifications to meet yourrequirements. In addition, we will providerecommendations on appropriatecommunication protocols, related protectionconcepts, and asset management software.As a result, you will experience Improved reliability Lower costs Increased safety Greater maintenance flexibilitycomprehensive5 YEAR warrantyBuilding in the capability towithstand process extremesStoneL utilizes state-of-the-art design, testing,and manufacturing processes to assureproducts are built to exact specificationsand are pre-tested to perform effectivelyin process extremes. Electronic circuits arestress-tested at the factory under operatingtemperature extremes and final modules areperformance tested throughout the assemblyprocess. Products are also endurance-testedfor resistance to water, dirt, high and lowtemperatures, caustics, chemicals, shock andvibration, and physical abuse.StoneL.com
Technology“ Innovation distinguishesbetween a leaderand a follower.”Steve JobsCEO, Apple ComputersInnovative productsProven functionalityStoneL is dedicated to delivering innovative products using provennew technologies that make your automated valves more costeffective. Our objective is to enhance your automated valveperformance as part of your process control system.User-focused engineeringStoneL’s engineers take pride in designingproducts that delight our customersby translating proven state-of-the-arttechnology into user-friendly application.And these technologies must demonstratetheir suitability for use by our ReliabilityEngineering (RE) group. Only after thesetechnologies are embedded in our productsand pass the RE team’s rigorous “crucible”testing, is the design finalized and approvedfor production.demonstrates that leadership with its solidstate continuous position-sensing system,remote or local push button monitoringsettings, integrated, space-efficientpneumatic pilot control, and the capabilityto include intermediate control, as well asdiagnostics. StoneL’s product engineeringwill continue to build on that leadership byincorporating new technologies, includingwireless, and other communication protocolsas they evolve and have been proven formission-critical process applications.Why our solutions work for yourautomated process User-focused engineering Technological competence Industrial process knowledge Rigorous testing Hazardous approvals Rugged enclosures Exceptional performanceMigrating forwardOur new generation of products is settingthe standard for valve communication andcontrol in hazardous process environments.One of our newest products, the Axiom, 1 218 739 5774Valve communication solutions5
Customer support“ Our business is abouttechnology, yes. But it’salso about operations andcustomer relationships.”Michael DellFounder of Dell, Inc.StoneL distribution worldwideContributing to customer successIntegrating your systemTo help you use StoneL’s technologyin your process we provide Application/networking assistance On-site and off-site training Installation, trouble-shooting,and commissioning support Local channel supply, and assistanceFrom sales to installation to operational use, we are here to partnerwith you to contribute to your success. Integrity in all our relationshipsis fundamental to our customer service.Application/networking assistanceWhether through StoneL’s certifiedintegrators or our direct factory staff wecan help you create the optimal valvecommunication solution. Our sales andtechnical solutions groups are well versedin applying the best valve communicationand control platform and networkingconfiguration for your specific process.We will partner with your control systemsuppliers to develop a complementarysolution with the right components,protocols, and wiring topologies, to optimizeyour process.On-site and off-site trainingStoneL offers comprehensive training tofacilitate your network design, installation,and commissioning. Training sessions maybe held at the factory, at your site, or atFieldLink integrator/channel distributorlocations worldwide.6 Valve communication solutionsWorldwide distribution; support channelsStoneL’s global network of channel partnersoffers you local application, installation, andongoing maintenance support. Channelpartners include: Valve automation distributors and OEMs:StoneL has developed close relationshipswith key valve automators/suppliers inindustrial world markets to effectivelyfit and apply valve communication andcontrol terminals to their assemblies. FieldLink certified integrators: Each ofStoneL’s certified integration partnershave the capability to interface fielddevices with your control architecture.Whether you’re installing a new networkor plugging in diagnostics to yourcontrol system, StoneL can arrangea local installer to assist you.StoneL.com
Value“ Price is whatyou pay. Valueis what you get.”Warren BuffetAmerican InvestorOptimum value for youBest in class solutionsWhen your valves are integrated effectively with your controlarchitecture, your life cycle costs are minimized, your operationalefficiency is maximized, and you receive the best value.Economic analysis comparison* 2,800 2,800 2,800Conventional 1,680 1,900 2,620Networkedper discreteautomated valve 1,120Savingsper discreteautomated valve 900SavingsEasy to install and use productsStoneL products may be technologicallyadvanced but are designed to be simple toinstall, operate, and maintain. Some of themany benefits include Non-contact position sensors thateliminate shaft seizures and wear points Simple networking, making installationquick and maintenance easy More compact, robust enclosureswhich take up less space reducinginfrastructure costs 1 218 739 5774per discreteautomated valve 180Savings* Installation costs may varydepending on application.Protocol capability willaffect device functionalityas well as installationcharacteristics. Pneumatic pilot valves that toleratestandard plant air without specialconditioning Intermediate control on standard,discrete (on/off ) applications Reduced assembly clutter thru integrationof discrete pneumatic control andmonitoring Adaptability to more applications withoutrequiring specialized model variations Convenient set up and use instructions onthe product itselfFrom initial design to operation, ourfocus is on creating value, through Solutions-based application support Dependable, consistentperformance over time Features that offer real benefits Strong warranty commitmentsStoneL invests significant resourcesto better understand you, ourcustomers. Our focus is to anticipateyour needs and develop productfunctionality that translates into realfinancial benefits for you.Listening to andunderstanding youAs part of our management systemwe build our quality measures aroundyour priorities. Only by understandingthe process parameters that translateinto total life cycle cost reduction andimproved operating performance canwe build products that translate intooptimum value for you. That’s whyyou’ll find members of the StoneLstaff and channel asking questionsand physically examining yourapplications.Valve communication solutions7
Improved process performanceand reduced total life cycle costsDivision 2/Zone 2FNAXAXAXAMIENJMHKDivision 1/Zone ntionalJMAXAXAMIAMIAMIHK8 Valve communication solutionsStoneL.com
Multiple solutions forIntegrating your automated valvesTo operate at optimum performance all components of your process need to be effectively integrated withyour control system. We work with your design team and control systems suppliers to define and create theright communication and control interfaces for your discrete valves. Then we recommend the right StoneLcomponents to fit your system and make it work together effectively.FNAMIAMIPIPIExternal power suppliedseparately.Division 1/Zone 1JMExplosionproofQXIntrinsically safeJMQXJMAXJMAXFNAMIAMIProtection concepts shown are for illustration purposes. Final acceptance of installation including wiring practices is subject to the authority having jurisdiction. 1 218 739 5774Valve communication solutions9
Valve communication and controlStoneL offers a fullrange of monitoring,communication, andcontrol platforms ideallysuited for quarter-turnand linear discrete valveapplications in extremeprocess environments.Quarter-turn valve and actuator applicationsQuartzEclipseAxiom AXExplosionproof valve monitorCompact, modular,solid state valve monitorExplosionproof monitoringwith integral pneumatic controlThe Eclipse monitor features two integralsolid state position sensors and directlyattaches to VDI/VDE 3845 (NAMUR) actuatormounting configurations. Extremely compact, durable unit Suitable for corrosive heavywashdown environments Versions are available in intrinsicallysafe and nonincendive (EN) forhazardous environments and forgeneral purpose (EG) applicationsThe AX series is suited for hazardousexplosionproof applications with either astainless steel or epoxy-coated anodizedaluminum enclosure. This robust platformmay be used in a broad array of extreme,corrosive process environments. Solid state continuous position-sensing Push button settings Integral pneumatic control Special pneumatic control features Low profile, space-efficient designThe Quartz epoxy-coated anodizedaluminum enclosure is ideally suited forvirtually any valve monitoring application inexplosionproof areas (QX models). Wide variety of conventional andsolid state switching Position transmitter andcommunication options Intrinsically safe, nonincendive,and general-purpose models(QN & QG) are also available10 Valve communication solutionsStoneL.com
Easily accesshard-to-reachautomated valveswith wireless linkDiscover convenient remote accessof your automated valves when youinstall the Axiom or Prism PI featuringBluetooth technology.Axiom ANLinear valve and actuator applicationsPrismHawkeyeNonincendive monitoring withintegral pneumatic controlMonitoring and control forlinear and diaphragm valvesPoint sensing applicationsFeaturing the same electronic and pneumaticcontrol capabilities as the explosionproofversion, the AN offers a compact design withhigh visibility position and control status. It isideally suited for nonincendive, intrinsicallysafe and general purpose applications. Same drive system as the AX Valve diagnostics available Intermediate control available Wireless Link capableThe Prism offers self-adjusting solid stateposition sensing and integral pneumaticcontrol. Made of durable Lexan Suitable for heavy washdown, corrosive environments Rated for use in nonincendive andintrinsically safe hazardous applications Electronic options include NAMUR(EN 60947-5-6), solid stateswitching, and communication Wireless Link capable 1 218 739 5774Hawkeye applications include end-of-travelindication for knife gates and globe valves,valve-actuator coupling sensing, and more. Made of 316 stainless steel and Lexan Fully solid state, will trigger offany conductive metal Electronic options include NAMUR(EN60947-5-6), solid state two-wireswitching, and specialty outputsValve communication solutions11
FieldLink: process networkingFieldLink enables you to takeadvantage of field-basedcommunication technologiesto cut installation andmaintenance costs and utilizevalve diagnostics. Inthousands of applicationsFieldLink has demonstratedinstallation savings up to40 percent, improvedflexibility, and reducedinfrastructure requirements.FieldLinkProcess networkingJX explosionproof module is suitable for use in corrosive processenvironments with hard conduit or flexible wiring systems. It featuresexternal drop switching capability with explosionproof ratings for usein hazardous zone 1/Div 1 areas. In addition to drop connectors theJX also is available with I/O module, repeater, power conditioner, andmany other functional capabilities.Specialty applicationsIntegrated pneumatics, special sensor connectivityand other arrangements may also be configuredwith the JX.Networking accessoriesDrop connectors, I/O modules and other accessories used in the JX and FN are alsosold separately for DIN rail or conventional attachment in other field enclosures.Repeater/power conditionersThese components are readily availableto extend or enhance your network’sperformance.12 Valve communication solutionsI/O modulesInterface conventional discrete and analogfield devices into communication networks.Select from multiple configurations andprotocols.Drop connectorsAvailable to connect 1, 2, or 6 devices into thenetwork with switched protected, protected,and unprotected versions for most fieldbased protocols.StoneL.com
Network TrainingStoneL offers comprehensive trainingprograms to facilitate your networkdesign, installation, and operation.Courses provide an understanding ofcommunication protocols, networkingconcepts, and hazardous areacompliance. Training sessions are heldat the factory or at selected FieldLinkintegrator locations throughout theworld.FieldBlock (FN)The FieldBlock platform is designed to interconnect field devices to thecommunication network in nonincendive, intrinsically safe, and general purposeapplications. It may be used for flexible and hard conduit wiring systems. Withits rugged corrosion proof enclosure, variety of drop connector, and I/O moduleconfigurations it will prove invaluable in field networking applications.Internal components also available separately.Drop connectors and I/O modules are also available for DIN attachment or directmounting.Other networking componentsSelect from an array of components to complete your networkMasters/gatewaysControl the network segment and mayinterface from one protocol to another.Many options are available with emphasis onAS‑Interface to higher level networks. 1 218 739 5774Power suppliesSpecially designed for process applications.Ideally suited for communicationapplications. Units available for hazardousnonincendive applications in the field and areshort circuit protected.Additional componentsField enclosuresTerminators and tunersNetwork cableAnd more . . .Valve communication solutions13
Proven performanceIn thousands of applicationsStoneL has demonstrated Successful operation insevere hazardous areas Tolerance to heavy washdownand corrosive environments Dramatic cost savingswith networking Improved process performancewith intermediate discrete control Reduced maintenance withon-board diagnostics Universal adaptability toprocess valvesStoneLTechnology developmentsStoneL is certified to current ISO 9001standards both in North America andinternationally. And StoneL productsare, as a routine practice, approvedfor use through internationallyrecognized test labs to IEC, NECand CEC based standards for use inworldwide markets.ISO 9001CERTIFIEDStoneL14 Valve communication solutionsTimeline of technology development1990Quartz explosionproof valve monitor1992Onyx Lexan enclosure with integral pneumatic valve1995Solid state AC/DC proximity sensors1996Hawkeye hazardous area solid state point sensors1997Eclipse modular solid state monitoring system1998AS-I valve communication terminal (VCT) and I/O modules1998FieldLink process networking solutions1999DeviceNet and Modbus VCT and I/O modules2000JM explosionproof drop connectors2001Hazardous rated communication power supplies2002Foundation Fieldbus VCT and I/O modules2002FieldBlock general purpose multi-drop connectors2003Prism valve communication and control for diaphragm valves2006Axiom advanced valve communication and control2007Axiom VCT diagnostic systems2008FieldBlock nonincendive switched multi-drop connectors2009Axiom HART diagnostic system2009Axiom Expeditor with intermediate control2011Axiom explosionproof and stainless steel option2013Prism PI intelligent valve communication for diaphragm valves2014Hawkeye HX explosionproof2015Axiom with Wireless Link2016Axiom AN2019Junction Module JX2020Quartz QC for Arctic temps -55CStoneL.com
Putting it togetherIntegrating yourservice and supportto create real vediagnosticsProcessnetworkingPneumaticcontrolAt StoneL we are driven by technology.However, we understand that only bymaking it user-friendly and rock-solidreliable will we translate that into realvalue for our customers. We must alsoconstantly strive to deliver that value bybuilding the best channel organizationand service support if we are to fullycontribute to our customer’s successworldwide.Connecting your automated valves into the control systemIntegration processStoneL effectively integrates your discrete (on/off ) valves into yourprocess control architecture. In order to do that, we optimize all thecritical facets of the valve communication and control system.Valve monitoring/communicationStoneL is a global leader in providing reliable,field-proven technologies into practicalvalve monitoring applications. We providefeedback through both point-to-point andbus networked technologies utilizing stateof-the-art, non-contact, and conventionalsensing technologies. Our commitment is tobuild on these technologies and migrate intonew standardized wired, as well as wirelesstechnologies, as they become suitable forfield applications.Discrete (on/off) and intermediatepneumatic controlTieing pneumatic control into your valvecommunication system is the next logicalstep in fully integrating and optimizingdiscrete valve control. With integratedpneumatic control, electric pilots are easy toconnect, space-efficient, and cost effective.And, with onboard “smart” capabilities,intermediate control, and more energyefficient solutions may also be realized. 1 218 739 5774Visit StoneL’s websiteStoneL.comProcess networkingAll the links must be connected in thecommunication network to integrate yourprocess valves effectively. That’s why StoneLcreated the FieldLink program. We proactivelydesign and manufacture the right networkingcomponents for protocols suitable foryour process and plant environment. Ourphilosophy is to use best in class componentsto optimize your process valve network. And,in many cases we have introduced productsto fill vital niches where optimal networkingcomponents were not readily available.Valve diagnosticsThe byproduct of valves that think andcommunicate is predictive diagnostics.Our aim is to utilize smart technologiesand systems to give you a window intoyour automated valve’s performance.Whether that’s by using FieldCare on yourmaintenance PC or integrating another assetmanagement program, our objective is toenhance your existing system to help yourealize predictive maintenance and troubleshooting programs. Installation manualsProduct informationModel selection guidesCustomer service toolsData sheetsOrder statusApprovalsMounting kitsValve communication solutions15
26271 US Highway 59, Fergus Falls, MN 56537USATech hotline 1 218 737 0701Tel. 1 218 739 5774, fax 1 218 739 5776Email: sales@stoneL.comStoneL.comPublication NumberS-913-12/20
your automated valve's performance. Whether that's by using FieldCare on your maintenance PC or integrating another asset management program, our objective is to enhance your existing system to help you realize predictive maintenance and trouble-shooting programs. Putting it together Connecting your automated valves into the control system
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