IEEE Guide For The Design And Installation Of Cable Systems In Substations

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IEEE Std 525 -2007(Revision ofIEEE Std 525-1992/IncorporatesIEEE Std 525-2007/Cor1:2008)IEEE Guide for the Design andInstallation of Cable Systems inSubstationsSponsorSubstations Committeeof theIEEE Power Engineering SocietyApproved 8 March 2007IEEE-SA Standards Board

Abstract: The design, installation, and protection of wire and cable systems in substations arecovered in this guide, with the objective of minimizing cable failures and their consequences.Keywords: acceptance testing, cable, cable installation, cable selection, communication cable,electrical segregation, fiber-optic cable, handling, power cable, pulling tension, raceway,recommended maintenance, routing, separation of redundant cable, service conditions,substation, transient protectionThe Institute of Electrical and Electronics Engineers, Inc.3 Park Avenue, New York, NY 10016-5997, USACopyright 2008 by the Institute of Electrical and Electronics Engineers, Inc.All rights reserved. Published 2 April 2008. Printed in the United States of America.Figure J.1 was replaced as required by IEEE Std 525-2007/Cor1:2008.IEEE is a registered trademark in the U.S. Patent & Trademark Office, owned by the Institute of Electrical and ElectronicsEngineers, Incorporated.National Electrical Safety Code and NESC are registered trademarks in the U.S. Patent & Trademark Office, owned byThe Institute of Electrical and Electronics Engineers, Incorporated.National Electrical Code and NEC are registered trademarks in the U.S. Patent & Trademark Office, owned by TheNational Fire Protection Association.PDF:Print:ISBN 978-0-7381-5530-2ISBN 978-0-7381-5529-6STD95629STDPD95629No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the priorwritten permission of the publisher.

IEEE Standards documents are developed within the IEEE Societies and the Standards Coordinating Committees ofthe IEEE Standards Association (IEEE-SA) Standards Board. The IEEE develops its standards through a consensusdevelopment process, approved by the American National Standards Institute, which brings together volunteersrepresenting varied viewpoints and interests to achieve the final product. Volunteers are not necessarily members of theInstitute and serve without compensation. While the IEEE administers the process and establishes rules to promotefairness in the consensus development process, the IEEE does not independently evaluate, test, or verify the accuracyof any of the information or the soundness of any judgments contained in its standards.Use of an IEEE Standard is wholly voluntary. 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IntroductionThis introduction is not part of IEEE Std 525-2007, IEEE Guide for the Design and Installation of Cable Systemsin Substations.This revision of the guide incorporates various changes in cable installation philosophies that have occurredsince the 1992 version of the guide. Significant changes have been made in the following areas:a)Re-ordered much of the common information for all cables into the annexes, and rearranged theclauses to align with specific information for each differing type of cableb) Added a clause to cover communication cablec)Expanded and updated the clause for fiber-optic cabled) Arranged the annexes to better follow the flow of control cable systems selection and designe)Expanded and updated the annex for cable selection to include a table of common cable sizesand additional equations for calculating resistance effects, and added considerations forjacketing, attenuation and capacitancef)Added an annex as a design checklist for communication cablesg) Expanded and updated the annex for transient protection (shielding)h) Added recommended maintenancei)Added a flowchart in Annex A that references each annexj)Added an example of cable system design in Annex O for a small substationk) Removed the fire systems clauses and recommended these be included in the updating ofIEEE Std 979 -1994 [B63] al)Updated to latest version of the IEEE Standards Style Manualm) Corrected some of the axis labels for percent occupancy in Figure J.1 as required by IEEE Std525-2007/Cor1:2008Notice to usersLaws and regulationsUsers of these documents should consult all applicable laws and regulations. Compliance with theprovisions of this standard does not imply compliance to any applicable regulatory requirements.Implementers of the standard are responsible for observing or referring to the applicable regulatoryrequirements. IEEE does not, by the publication of its standards, intend to urge action that is not incompliance with applicable laws, and these documents may not be construed as doing so.aThe numbers in brackets correspond to those of the bibliography in Annex P.ivCopyright 2008 IEEE. All rights reserved.

CopyrightsThis document is copyrighted by the IEEE. It is made available for a wide variety of both public and privateuses. These include both use, by reference, in laws and regulations, and use in private self-regulation,standardization, and the promotion of engineering practices and methods. By making this documentavailable for use and adoption by public authorities and private users, the IEEE does not waive any rights incopyright to this document.Updating of IEEE documentsUsers of IEEE standards should be aware that these documents may be superseded at any time by theissuance of new editions or may be amended from time to time through the issuance of amendments,corrigenda, or errata. An official IEEE document at any point in time consists of the current editionof the document together with any amendments, corrigenda, or errata then in effect. In order to determinewhether a given document is the current edition and whether it has been amended through theissuance of amendments, corrigenda, or errata, visit the IEEE Standards Association Web site athttp://ieeexplore.ieee.org/xpl/standards.jsp, or contact the IEEE at the address listed previously.For more information about the IEEE Standards Association or the IEEE standards development process,visit the IEEE-SA Web site at http://standards.ieee.org.ErrataErrata, if any, for this and all other standards can be accessed at the following /errata/index.html. Users are encouraged to check this URL forerrata periodically.InterpretationsCurrent interpretations can be accessed at the following URL: x.html.PatentsAttention is called to the possibility that implementation of this guide may require use of subject mattercovered by patent rights. By publication of this guide, no position is taken with respect to the existence orvalidity of any patent rights in connection therewith. The IEEE is not responsible for identifying EssentialPatent Claims for which a license may be required, for conducting inquiries into the legal validity or scopeof Patents Claims or determining whether any licensing terms or conditions provided in connection withsubmission of a Letter of Assurance, if any, or in any licensing agreements are reasonable or nondiscriminatory. Users of this guide are expressly advised that determination of the validity of any patentrights, and the risk of infringement of such rights, is entirely their own responsibility. Further informationmay be obtained from the IEEE Standards Association.vCopyright 2008 IEEE. All rights reserved.

ParticipantsIEEE Std 525-2007At the time this guide was submitted to the IEEE-SA Standards Board for approval, the Cable Systems inSubstations Working Group had the following membership:Hanna Abdallah, ChairDiane Watkins, Vice ChairR. Steven BrownSteven D. BrownRandy D. ClellandWalter ConstantineJeff DicharryGary R. EngmannSteven GuintyJohn IrvineDick JonesAlan KollarDonald N. LairdDebra LongtinShashi PatelSam PerkinsJohn D. RandolphHamid SharifniaSteve SheltonBoris ShvartsbergGary StephensonBob StewartBill ThompsonCharles F. ToddThe following members of the individual balloting committee voted on this guide. Balloters may have votedfor approval, disapproval, or abstention.William J. AckermanS. K. AggarwalSteven C. AlexandersonAli Al AwaziThomas M. BarnesMichael G. BayerWallace B. Binder, Jr.William G. BloetheStuart H. BoucheySteven R. BrockschinkKent W. BrownSteven D. BrownGustavo A. BrunelloWilliam A. ByrdRandy D. ClellandTommy P. CooperLuis M. CoronadoKevin E. DonahoeRandall L. DotsonDonald G. DunnGary R. EngmannMichael J. GarlandDavid L. GarrettGeorge GelaWaymon P. GochJames W. GrahamRandall C. GrovesRichard L. HarpDavid A. HorvathDennis HorwitzClark A. JacobsonJames H. JonesLars E. JuhlinGael KennedyJaveed A. KhanJ. L. KoepfingerBoris KoganJim KulchiskyScott R. LacyDonald N. LairdChung-Yiu LamThomas W. La RoseGerald E. LeeAlbert LivshitzG. L. LuriKeith N. MalmedalJose A. MarreroFrank W. MayleMark F. McGranaghanJohn E. Merando, Jr.Gary L. MichelGeorges F. MontilletRachel I. MosierviCopyright 2008 IEEE. All rights reserved.Jerry R. MurphyShantanu NandiJeffrey H. NelsonArthur S. NeubauerMichael S. NewmanJoe W. NimsPercy E. PoolJohn D. RandolphMichael A. RobertsCharles W. RogersAnne-Marie SahazizianSteven SanoBartien SayogoDevki N. SharmaHyeong J. SimTarkeshwar SinghJerry W. SmithMalcolm V. Thaden, Jr.Charles F. ToddT. P. TraubJoe D. WatsonKenneth D. WhiteJames W. Wilson, Jr.Larry S. YoungRoland E. YoungbergLuis E. Zambrano

When the IEEE-SA Standards Board approved this guide on 8 March 2007, it had the followingmembership:Steve M. Mills, ChairRobert M. Grow, Vice ChairDon Wright, Past ChairJudith Gorman, SecretaryRichard DeBlasioAlex GelmanWilliam R. GoldbachArnold M. GreenspanJoanna N. GueninKenneth S. HanusWilliam B. HopfRichard H. HulettHermann KochJoseph L. Koepfinger*John KulickDavid J. LawGlenn ParsonsRonald C. PetersenTom A. PrevostNarayanan RamachandranGreg RattaRobby RobsonAnne-Marie SahazizianVirginia C. SulzbergerMalcolm V. ThadenRichard L. TownsendHoward L. Wolfman*Member EmeritusAlso included are the following nonvoting IEEE-SA Standards Board liaisons:Satish K. Aggarwal, NRC RepresentativeMichael H. Kelley, NIST RepresentativeVirginia C. Sulzberger, TAB RepresentativeLorraine PatscoIEEE Standards Program Manager, Document DevelopmentMatthew J. CegliaIEEE Standards Program Manager, Technical Program DevelopmentIEEE Std 525-2007/Cor1:2008At the time IEEE Std 525-2007/Cor1:2008 was submitted to the IEEE-SA Standards Board for approval,the Cable Systems in Substations Working Group had the following membership:Hanna Abdallah, ChairDiane Watkins, Vice ChairR. Steven BrownSteven D. BrownRandy D. ClellandWalter ConstantineGary R. EngmannDebra LongtinShashi PatelSam PerkinsFred RandolphJohn D. RandolphHamid SharifniaviiCopyright 2008 IEEE. All rights reserved.Steve SheltonBoris ShvartsbergBill ThompsonCharles F. ToddBrian Wallace

The following members of the individual balloting committee voted on this corrigendum. Balloters mayhave voted for approval, disapproval, or abstention.Lee S. HerronGael KennedyJ. KoepfingerRobert KonnikJim KulchiskySaumen KunduDonald LairdChung-Yiu LamAlbert LivshitzDebra LongtinFederico LopezKeith N. MalmedalWilliam McbrideJohn MerandoJeffrey MerrymanGary MichelGeorges MontilletJerry MurphyWilliam J. AckermanStan ArnotAli Al AwaziRadoslav BaracSteven BeznerSteven BrockschinkRandy ClellandTommy CooperF. A. DenbrockGary L. DonnerMichael DoodDonald DunnGary EngmannEdwin GoodwinJames GrahamRandall GrovesAjit GwalMichael S. NewmanPercy PoolIulian ProfirJohn RandolphMichael RobertsBartien SayogoDevki SharmaDouglas SmithJames E. SmithRyan StargelMalcolm ThadenJohn VergisJane VernerKenneth WhiteJames WilsonRoland YoungbergAhmed ZobaaWhen the IEEE-SA Standards Board approved this corrigendum on 27 March 2008, it had the followingmembership:Robert M. Grow, ChairSteve Mills, Past ChairJudith Gorman, SecretaryVictor BermanRichard DeBlasioAndy DrozdMark EpsteinAlexander GelmanWilliam GoldbachArnie GreenspanKen HanusJim HughesRichard HulettYoung Kyun KimJoseph L. Koepfinger*John KulickDavid J. LawGlenn ParsonsRon PetersenChuck PowersThomas PrevostNarayanan RamachandranJon Walter RosdahlAnne-Marie SahazizianMalcolm ThadenHoward WolfmanDonald F. Wright*Member EmeritusAlso included are the following nonvoting IEEE-SA Standards Board liaisons:Satish K. Aggarwal, NRC RepresentativeMichael H. Kelley, NIST RepresentativeLorraine PatscoIEEE Standards Program Manager, Document DevelopmentSoo KimIEEE Standards Program Manager, Technical Program DevelopmentviiiCopyright 2008 IEEE. All rights reserved.

Contents1. Overview .11.1 Scope .11.2 Purpose .12. Normative references.23. Special terms .24. Control and instrumentation cable .34.1 General .34.2 Service conditions (see Annex B).34.3 Cable selection (see Annex C).44.4 Cable raceway design (see Annex E).64.5 Routing (see Annex F).64.6 Transient protection (see Annex G).74.7 Electrical segregation (see Annex H) .74.8 Separation of redundant cable (see Annex I) .74.9 Cable pulling tension (see Annex J) .74.10 Handling (see Annex K) .74.11 Installation (see Annex L).74.12 Acceptance testing (see Annex M) .74.13 Recommended maintenance (see Annex N) .75. Communication cable .75.1 General .75.2 Service conditions (see Annex B).85.3 Cable selection (see Annex C).85.4 Cable raceway design (see Annex E).115.5 Routing (see Annex F).115.6 Transient protection (see Annex G).125.7 Electrical segregation (see Annex H) .135.8 Separation of redundant cable (see Annex I) .135.9 Cable pulling tension (see Annex J) .135.10 Handling (see Annex K) .135.11 Installation (see Annex L).135.12 Acceptance testing (Annex M is not applicable) .135.13 Recommended maintenance (see Annex N) .136. Fiber-optic cable.146.1 General .146.2 Service conditions (see Annex B).146.3 Cable selection (see Annex C).146.4 Cable raceway design (see Annex E).156.5 Routing (see Annex F).156.6 Transient protection (Annex G is not applicable).15ixCopyright 2008 IEEE. All rights reserved.

6.7 Electrical segregation (see Annex H) .156.8 Separation of redundant cable (see Annex I) .156.9 Cable pulling tension (see Annex J) .156.10 Handling (see Annex K) .156.11 Installation (see Annex L).166.12 Acceptance testing (see Annex M) .176.13 Recommended maintenance (see Annex N) .177. Power cable (ac and dc 1 kV).177.1 Service conditions (see Annex B).177.2 Cable selection (see Annex C).177.3 Cable raceway design (see Annex E).177.4 Routing (see Annex F).177.5 Transient protection (see Annex G).177.6 Electrical segregation (see Annex H) .177.7 Separation of redundant cable (see Annex I) .187.8 Cable pulling tension (see Annex J) .187.9 Handling (see Annex K) .187.10 Installation (see Annex L).187.11 Acceptance testing (see Annex M) .187.12 Recommended maintenance (see Annex N) .188. Power cable (1 kV to 35 kV) .188.1 Service conditions (see Annex B).208.2 Cable selection (see Annex C).208.3 Cable raceway design (see Annex E).208.4 Routing (see Annex F).208.5 Transient protection (see Annex G).208.6 Electrical segregation (see Annex H) .218.7 Separation of redundant cable (see Annex I) .218.8 Cable pulling tension (see Annex J) .218.9 Handling (see Annex K) .218.10 Installation (see Annex L).218.11 Acceptance testing (see Annex M) .218.12 Recommended maintenance (see Annex N) .219. Other cables (future).21Annex A (informative) Flowchart.22Annex B (normative) Service conditions.24Annex C (normative) Cable selection.25Annex D (informative) Design checklist for communication cables .39Annex E (normative) Cable raceway design.42xCopyright 2008 IEEE. All rights reserved.

Annex F (normative) Routing.50Annex G (normative) Transient protection of instrumentation, control, and power cable.52Annex H (normative) Electrical segregation.62Annex I (normative) Separation of redundant cable .63Annex J (normative) Cable pulling tension calculations.64Annex K (normative) Handling .74Annex L (normative) Installation.75Annex M (normative) Acceptance testing .78Annex N (normative) Recommended maintenance and inspection .79Annex O (informative) Example for small substation .81Annex P (informative) Bibliography .112xiCopyright 2008 IEEE. All rights reserved.

IEEE Std 525-2007IEEE Guide for the Design and Installation of Cable Systems in SubstationsIEEE Guide for the Design andInsta

IEEE Standards documents are developed within the IEEE Societies and the Standards Coordinating Committees of the IEEE Standards Association (IEEE-SA) Standards Board. The IEEE develops its standards through a consensus development process, approved by the American National Standards Institute, which brings together volunteers

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