Chip Breakers - RPK - Alati

Grades/Chipbreakers Chip breakers KORLOY Chip Breaker For Turning Application range Geometry Cutting edge feed rate (mm/rev) 0.04 0.063 0.10 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 4.0 6.3 10.0 11.6 Features depth of cut (mm) Grades 0.1 0.16 0.25 0.4 0.63 1.0 1.6 2.5 VG For finishing Ensures stable chip flow even at very small depth of cut. Suitable for copying. 0.1 0.35 Chip breakers 0.5 2.5 VQ For Medium to Finish Cutting 0.1 0.4 Strong cutting edge makes excellent cutting performance at interrupted cutting. 1.0 3.0 V Series VF For Finishing 0.05 0.35 Good chip control quality on varied depth of cut. Excellent cutting edge strength has been acquired due to the special chip-breaker. 0.3 2.5 VW For Finishing (Wiper) 0.15 0.5 0.5 3.5 Improved surface roughness at shallow depth of cut and high feed due to strong cutting edge. VM For Medium cutting Wide available chip control range from medium-finishing to medium-roughing. Suitable chip breaker for CNC machining. 0.1 0.5 1.0 5.0 HU For Ultra-fine Finishing, Finishing 0.03 0.25 0.1 1.5 Suitable for a machining need fine surface finish and a machining generate low cutting force due to sharp cutting edge design. Specially designed chip breaker ensure stable chip control at ultra fine finishing condition. HC For Medium to Finish Cutting 0.08 0.4 Excellent for copying of special shape. Smooth chip control at shallow cut as well as deep depth of cut. 0.8 4.0 H Series HR For Roughing 0.25 0.65 2.5 7.0 HA Sharp cutting edge generates low cutting force. Specially designed tough main cutting edge. Suitable for cutting of low carbon steel, stainless steel, aluminum. 0.8 3.5 HS For Medium cutting of Stainless steel 0.1 0.4 Exclusive design for stainless steel cutting provide longer tool life. Wear resistance have been reinforced through high rake angle of chip breaker land. 1.0 4.0 GM For Medium to Light cutting 0.1 0.5 Excellent chip control at general cutting conditions. Strong cutting edge strength provides good performance at intermittent and fast feed cutting. 0.7 4.0 G Series Excellent chip control at deep depth of cut and fast feed rate. Strong cutting edge makes excellent cutting performance at intermittent cutting. For Light-alloy, Stainless-steel machining 0.1 0.4 GR For Medium to Roughing 0.3 0.8 3.0 8.0 A 06 13 Suitable for deep depth of cut and high feed cutting of steel and cast iron. Suitable for intermittent cutting.

Grades/Chipbreakers Application range Geometry Cutting edge feed rate (mm/rev) 0.04 0.063 0.10 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 4.0 6.3 10.0 11.6 Chip breakers Features depth of cut (mm) 0.1 0.16 0.25 0.4 0.63 1.0 1.6 2.5 For Heavy duty cutting 0.3 1.3 3.0 11.0 GS Suitable for heavy duty cutting due to strong cutting edge. Wide chip control range with low cutting force. Chip breakers G Series 13 Grades GH For Medium to Roughing of Stainless-steel 0.15 0.5 Exclusive chip breaker for stainless steel. 1.5 5.5 B25 B Series For General cutting 0.5 1.0 H-posi Series HFP For Finishing 0.05 0.25 0.1 1.5 Excellent chip control at shallow depth of cut and low feed rate. Excellent surface finish of work piece due to reduced cutting force. Suitable for fine boring. HMP For Medium cutting 0.05 0.4 0.5 3.5 C25 C Series 1.0 3.0 High rake angle and low resistance cutting edge secures long tool life in continuous cutting of aluminum turning. High speed of finishing operation. 0.1 5.0 AL Series Suitable for interrupted cutting and cast iron machining. Good surface finish due to low cutting force. Suitable for both boring and outer diameter turning. For Aluminum cutting 0.03 0.5 AR For Aluminum cutting 0.05 0.6 0.1 6.0 High stability of cutting edge secures great performance in high speed and interrupted machining. High speed of medium and interrupted operation. KF Auto tool Series Excellent chip control at wide range of cutting conditions. Suitable for stainless steel cutting. For Medium cutting 0.1 0.3 AK For Finishing 0.01 0.15 Shallow depth of cut with sharp edge. Longer tool life at high speed cutting due to low cutting force. Good surface finish. 0.04 2.00 KM For Medium to Finish cutting Improved chip control makes tool life long and better machining. 0.01 0.15 0.04 2.00 LW Wiper tool Series Suitable for general cutting condition cutting. 4.0 10.0 For Medium cutting (Wiper) 0.15 0.6 1.0 5.0 VW Guarantees excellent surface roughness and good chip controls at high feed machining. For Finishing (Wiper) 0.15 0.5 0.5 3.5 Improved surface roughness at shallow depth of cut and high feed due to strong cutting edge. A 07

Grades/Chipbreakers Chip breakers KORLOY Chip Breaker For Milling Application range Geometry Cutting edge feed rate (mm/t) 0.04 0.063 0.10 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 4.0 6.3 10.0 11.6 Features depth of cut (mm) MX Series Chip breakers Grades 0.1 0.16 0.25 0.4 0.63 1.0 1.6 2.5 MX For General Milling 0.1 0.3 Possible to increase productivity through increase feed and depth. Excellent heat resistance due to the special chip breaker design of top face of insert. 1.0 5.0 MF For Finishing of Milling 0.05 0.2 Special design for light cutting of gummy materials like stainless steel and hard to machine material provide fine surface finish and longer tool life. 0.5 5.0 Futur Mill Series MM For Medium cutting of Milling 0.05 0.3 Chip breaker design to cover general cutting condition provides wide available application range. Ground type and as sintered type is available. 1.0 5.0 MR For Roughing of Milling 0.05 0.35 1.5 5.0 MA Suitable design for aluminum machining like sharp cutting edge, mirror face of insert top which prevent built-up-edge, provide excellent cutting performance. 0.5 5.0 MA For Aluminum RichMill Series-RM8 0.05 0.35 Sharp cutting edge and buffed top face show excellent chip flow and welding resistance in aluminum machining. 0.3 6.0 MF For Finishing of Milling 0.05 0.35 Low cutting force chip breaker design ensures longer tool life and excellent machining in difficult-to-cut material and light machining. 0.3 6.0 MM For Medium to Roughing of Milling 0.1 0.4 Suitable geometry design for general milling has wider ranges of machining. RichMill Series-RMT RichMill Series-RM4 0.5 6.0 MF For Finishing of Milling 0.05 0.3 1.0 14.0 MM Low cutting force chip breaker design ensures longer tool life and excellent machining in difficult-to-cut material and light machining. For Medium to Roughing of Milling 0.05 0.3 0.5 14.0 MF Suitable geometry design for general milling has wider ranges of machining. For Finishing of Milling 0.05 0.2 0.5 5.0 MM Low cutting force chip breaker design ensures longer tool life and excellent machining in difficult-to-cut material and light machining. For Medium to Roughing of Milling 0.05 0.3 0.5 8.0 MF Suitable geometry design for general milling has wider ranges of machining. For Finishing of Milling 0.05 0.4 RichMill Series-RM16 Strongest cutting edge strength provide stable tool life even in case of severe cutting with heavy intermittent and heavy roughing. For Aluminum Milling 0.1 0.35 0.3 5.5 MM Low cutting force chip breaker design ensures longer tool life and excellent machining in difficult-to-cut material and light machining. For Medium to Roughing of Milling 0.1 0.45 0.5 5.5 W Suitable geometry design for general milling has wider ranges of machining. For Finishing of Milling (Wiper) 0.05 0.3 0.3 2.0 A 08 13 Wiper insert provides improved surface roughness due to special cutting edge.

Grades/Chipbreakers Application range Geometry Cutting edge feed rate (mm/t) 0.04 0.063 0.10 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 4.0 6.3 10.0 11.6 Chip breakers Features depth of cut (mm) 0.1 0.16 0.25 0.4 0.63 1.0 1.6 2.5 13 For Aluminum 0.1 0.4 Sharp cutting edge and buffed top face show excellent chip flow and welding resistance in aluminum machining. 0.5 16 MF Chip breakers Alpha Mill Series Grades MA For Finishing of Milling 0.05 0.15 Low cutting force chip breaker design ensures longer tool life and excellent machining in difficult-to-cut material and light machining. 0.5 16 MM For Medium to Roughing of Milling 0.1 0.25 Suitable geometry design for general milling has wider ranges of machining. 0.5 16 KORLOY Chip Breaker For Drilling Application range Geometry Cutting edge feed rate (mm/rev) 0.04 0.063 0.10 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 270 300 330 Features 6.3 cutting speed (m/min) 30 60 90 120 150 180 210 240 DF For Finishing of Drilling As a chip breaker for general drilling, it guarantees long tool life and good performance at low speed & feed and specially applies to difficult-to-cut material. 0.02 0.12 70 170 DM General steel, cast iron As a chip breaker for general drilling, it minimizes cutting load and shows excellent chip control in especially small hole making so that it ensures longer tool life and excellent machining. SPDrill Series 0.04 0.15 70 170 DS For Stainless steel Drilling As an insert for stainless steel drilling, combination of high rake angle and convex dot put on top face make good chip control and long last tool life at the same time. 0.04 0.15 50 120 DA For Aluminum Drilling 0.04 0.16 150 300 DM Major application of steel and cast iron. Strong cutting edge suitable for interrupted hole drilling. DS NPDrill Series As an insert for aluminum drilling, it has sharp cutting edge and polished mirror top face. It prevents built-up-edge, thus get great chip flow. For Medium cutting of Drilling 0.06 0.25 70 170 For Stainless steel Drilling Suitable design for stainless steel drilling having sharp edge and chip breaker 0.06 0.18 50 120 DR For Roughing of Soft steel Roughing of soft steel. Strong cutting edge suitable for interrupted hole drilling provides excellent cutting performance. 0.04 0.18 30 90 DA For Aluminum Drilling 0.06 0.25 50 300 LPDrill Series 900 DF Suitable design for aluminum machining. Sharp cutting edge and buffed surface prevent built-up-edge. It provides excellent cutting performance in high speed aluminum drilling. For Finishing of Drilling 0.02 0.10 70 150 Suitable design for small hole drilling. It provides excellent cutting performance in high speed and feed. A 09

MEMO

I Improved chip control makes tool life long and better machining. I Suitable for heavy duty cutting due to strong cutting edge. I Wide chip control range with low cutting force. I Exclusive chip breaker for stainless steel. I Suitable for general cutting condition cutting. I Excellent chip control at shallow depth of cut and low feed rate.