Material Number: 1316.055.126 16 S 181 - EATON ZF

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Spare Parts Catalog16 S 181Material number: 1316.055.126ZF Friedrichshafen AGHauptverwaltung80038 FriedrichshafenDeutschlandTelefon: 49 7541 77-0Telefax: 49 7541 77-908000www.zf.comzuständiges Werk:Friedrichshafen All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy anddisseminate. All rights reserved.For information only, not subject to the amendment service.23.05.20121

Tecnical CoverMaterial number: 1316.055.12616 S 181 /Page 1 from 6InformationUse case -------------------Customer IVECO MAGIRUS AGCity UlmDUNS 31-561-9072Vehicle / Apparatus -------------------Sales Name SPRManufacturer IVECO MAGIRUS AGEngineering NameProduct Use TRUCKVehicle/Hardware Type ROAD TRACTORSOPEngineSales DesignationManufacturer FIAT GES.CO S.P.AEng.Displ.CylinderNom. power 375 kWRPM at nom. power 1900 1/minNom. torque 2200 NmRPM at nom. torque 1100 1/minClassification use case -------------------TOTAL NUMBER OF WHEELS 6NUMBER OF DRIVING WHEELS 4DYNAMIC TYRE RADIUS 446 mmREAR AXLE RATIO 2.93MAXIMUM SPEED 110 km/hPERMISS.GROSS VEHICLE WEIGHT 26 tPERMISS.GROSS COMBIN.WEIGHT 60 tProduct description -------------------INSTALLATION POS TRANSMISSION HORIZONTAL LEFTTRANSMISSION ATTACHMENT FLANGE-MOUNTEDRATIO, BOTTOM GEAR 16.41Amendment number All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.2

Tecnical CoverMaterial number: 1316.055.12616 S 181 /Page 2 from 9InformationRATIO, TOP GEAR 1RATIO, 1ST GEAR 16.41RATIO, 2ND GEAR 13.8RATIO, 3RD GEAR 11.28RATIO, 4TH GEAR 9.49RATIO, 5TH GEAR 7.76RATIO, 6TH GEAR 6.53RATIO, 7TH GEAR 5.43RATIO, 8TH GEAR 4.57RATIO, 9TH GEAR 3.59RATIO, 10TH GEAR 3.02RATIO, 11TH GEAR 2.47RATIO, 12TH GEAR 2.08RATIO, 13TH GEAR 1.7RATIO, 14TH GEAR 1.43RATIO, 15TH GEAR 1.19RATIO, 16TH GEAR 1RATIO, 1ST GEAR REVERSE 15.36RATIO, 2ND GEAR REVERSE 12.92SET OF RATIOS DGUEBERSETZUNGSREIHE BASIS DGNUMBER OF PLANETARY GEARS 5UEBERSETZUNG PLANETENSATZ 4.565AUSF VERZAHNUNG PLANETENSATZ OBLIQUE TOOTHINGDESIGN, SHIFT SYSTEM TURNING SHAFTPOSITION, GEAR SHIFT SYSTEM HORIZONTAL LEFTDESIGN, SHIFT PATTERN H-HVERSION SHIFT SUPPORT SERVOVERSION ACTUATION SHIFT SYSTEM MECHANICALVERSION TUBE R/C PLASTIC-FORM-PIPEVERSION TUBE SERVO PLASTIC PIPINGHINWEIS ZU AUSF SCHALTUNG ADDITIONAL AIR SHUT-OFF VALVEAmendment number All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.3

Tecnical CoverMaterial number: 1316.055.12616 S 181 /Page 3 from 9InformationDESIGN,THROTTLE, CUT-OFF VALVE D 1.55AUSF LUFTANSCHL ABSCHALTVENTIL FMONTAGEHINWEIS ABSCHALTVENTIL CUT-OFF VALVESELECTION PATTERN VARIANT GEAR SHIFT PATTERN 1DESIGN, SEPARATING CLUTCH FULL-SYNCHRONIZEDVERSION OF SYNCHRONIZER 1 1.-4.GEAR BK-SYNCHRONIZATIONREFERENCE LENGTH INPUT SHAFT 117 mmSTANDARD TYPE INPUT SHAFT SAENUMBER OF WEDGES INPUT SHAFT 10VERSION OF INPUT SHAFT FORM CNOMINAL DIAMETER INPUT SHAFT 2 inDIAMETER, JOURNAL, INPUT SHAFT 25 mmTYPE FIT SPIGOTS INPUT SHAFT F7VER. BEAR. SPIGOTS INPUT SHAFT TAPER ROLLERLENGTH, INPUT SHAFT 403.5 mmDIAMETER SHAFT OF INPUT SHAFT 50.3 mmLENGTH, PROFILE, INPUT SHAFT 120 mmBUSH VARIANT INPUT SHAFT WITHOUT GROOVEVERSION BEARING CONSTANT 1 GLDIAMETER BEARING INPUT SHAFT 99.916 mmTYPE FIT BEAR. INPUT SHAFT H5DESIGN,CONN., CLUTCH HOUSING SAE 1VERSION OF CLUTCH HOUSING INTEGRATEDDESIGN BEARING OUTPUT STANDARD SUSPENSIONPOSITION MOUNT. FACE HOUSING 2 WITHOUT GROOVEREF.LENGTH,RELEASE BEAR.FLAN -3 mmDIAMETER, RELEASE FLANGE 62.611 mmASSEMBLY POS. CLUTCH CYLINDER 6OUTER DIA. OUTPUT FLANGE RA 180 mmNO.OF BORES OUTPUT FLANGE HA1 4BORE DIA. OUTPUT FLANGE RA 15 mmREF. LENGTH OUTPUT FLANGE RA 211.5 mmAmendment number All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.4

Tecnical CoverMaterial number: 1316.055.12616 S 181 /Page 4 from 7InformationDIMENSION SHIFT TURRET DIST. 300 mmMEAS. LOC. SHIFT TURRET DIST. SHIFT LEVER-LOCATIONSHIFT LEVER CONNECTION KNURLINGSPRING ARRANGEMENT Q1SPRING FORCE DETENT PLUNGER RG 90 NHUMP SPRING FORCE, OUTSIDE 120 NSELECTOR SPRING FORCE, OUTSIDE 50 NSPRING FORCE OUTS. DETENT NEUT 200 NALLOCATION DETENT LEVER VER. ASWITCH, REVERSE GEAR yDESIGN, RG (REV.GEAR) SWITCH CLOSINGDESIGN, CONNECTION, RG SWITCH DIN BAYONETCODE SWITCH RG A1PROT. CAP SWITCH, REVERSE GEAR yNOTE ON SWITCH, REVERSE GEAR G.SHIFT SHAFTSWITCH, NEUTRAL GEAR yDESIGN,NG(NEUTRAL GEAR)SWITCH OPENING SWITCHDESIGN, CONNECTION, NG SWITCH DIN BAYONETCODE SWITCH NG A1PROT.CAP SWITCH, NEUTRAL GEAR yFUNCTION OF R/C SWITCH GPDESIGN, GP SWITCH CLOSINGDESIGN, CONNECTION, GP SWITCH DIN BAYONETPROTECTING CAP GP SWITCH yFUNCTION OF S/G SWITCH GVDESIGN, GV SWITCH PREPAREDPROTECTING CAP GV SWITCH nATTACHM.POS.HEAT EXCHANGER IN FRONT LEFT PREPAREDVER. TRANSMISSION VENTILATION BREATHERVERSION PULSE SENSOR SFA H68 WITHOUT GROOVEPROT. CAP PULSE SENSOR SFA H68 nNO. PULSES PULSE SENSOR SFAH68 6 IMP/UAmendment number All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.5

Tecnical CoverMaterial number: 1316.055.12616 S 181 /Page 5 from 305306308309310311312313314315InformationVER. PULSE SENSOR TRANSM. H70 WITHOUT GROOVEPROT. CAP PULSE SENSOR TM H70 nNO PULSES PULSE SENSOR TM H70 6 IMP/UASSEMBLY POS PULSE SENSOR H70 1NOTE ASS. POS PULSE SENSOR H70 INSTALLATION DRAWINGPOSITION, OIL FILLER HOUSING LEFT RIGHTNOTE ON OIL FILL FILL IN OVERFLOWOIL CAPACITY, GEARBOX 13 dm3OIL FILL VARIANT EX WORKSOIL GRADE PERMISSIBLE ACC. TO TE-ML02OIL CLASS FIRST FILLING ECODING OUTER CONSERVATION KA1SCOPE OUTER CONSERVATION TCODING INNER CONSERVATION KI2CONSERVATION SPECIFICATION ZFN 916COLOR BLACK-GREYCOLOUR CLASSIFICATION ACC. TO RAL 7021INFO TO PAINTING INSTRUCTIONSDocuments -------------------- -------------------Drawing 1315.051.100Drawing 1316.101.035Drawing 1316.655.0011315.051.200 Drawing 1315.051.200Alias ID -------------------- -------------------IVECO MAGIRUS AG 8851646Amendment number All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.6

Assembly group overviewMaterial number: 1316.055.12616 S 181 /Page 1 from 2GraphicsPos.Material number .400GEARBOX HOUSINGGEARBOX HOUSINGCONNPLATEINPUT SHAFTINPUT SHAFTLAYSHAFTLAYSHAFTMAIN SHAFTGEAR SHIFT SYSTEMCONNECTING PARTSGEAR SHIFT SYSTEMGEAR SHIFT HOUSINGGEAR SHIFT HOUSINGGEAR SHIFT SHAFTDETENTCOVEREND COVERPNEUMSERVOUNITCONNECTING PARTSCONNECTING PARTSCONNECTING PARTSSET OF SPRINGSGV-SHIFT SYSTEMCONNECTING PARTSCOVERGP HOUSINGCONNECTING PARTSCLOSING COMPONENTSGP HOUSINGPLANETARY DRIVEPLANETARY DRIVEQuantityAmend. no.Techn. Info.1111111111111111111111111111111 All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.7

Assembly group overviewMaterial number: 1316.055.12616 S 181 /Page 2 from 2GraphicsPos.Material number NIZERGP SHIFT SYSTEMCONNECTING PARTSRANGE SELECTIONQuantityAmend. no.Techn. Info.11111 All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.8

PlantPage 1 from 2Material number: 1316.055.126Plant: 068.01.05-1GEARBOX HOUSING16 S 181 /GEARBOX HOUSING All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.9

PlantPage 2 from 2Material number: 1316.055.126Plant: 068.01.58-1GEARBOX HOUSING16 S 181 /GEARBOX HOUSING All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.10

Parts listPage 1 from 310MaterialCustomer materialnumber1316.201.142/110Pos.Material number: 1316.055.126Plant: 068.01.05-116 S 181 /Material-assembly-group-no: 1316.101.103NameQuantityMEAmend. no.CLUTCH HOUSING11316.301.064CLUTCH HOUSING1/120201315.201.0971315.301.233 5 5367 002290A1050-------0736.300.160 4471982.10730.008.637SCREW PLUGSCREW PLUGSEALING RING11190---SCREW PLUG1-----0636.100.8240730.009.515SCREW PLUGSEALING RING11100---SCREW 009.5150731.201.5630736.300.123 1880233--0736.300.123 790.033SCREW PLUGSEALING RINGCYLINDRICAL PINHEXAGON BOLTHEXAGON BOLTHEXAGON BOLTSEALCOMPOUNDHEXAGON BOLTHEXAGON BOLTHEXAGON BOLTSEALCOMPOUND200---SCREW PLUG1-----0636.304.0880730.008.637SCREW PLUGSEALING RING11114141116111Techn. Info.KPL.ENTHALT.IN 1316 301060(0)KPL.KPL.DG IN 1316 201108(0)Z00010176111 M24X1,5Z00010176110 M24X1,5 M24X1,5Z00010176110 19 M22X1,5Z00010164019 19 M22X1,5Z00010164019 A22X27M10X70 M10X70M10X70M10X70 M10X70Z00009403410 M10X140 M10X140Z00009403410 M10X140Z00009403412 M10X140 1,5Z00010112110 M24X1,5Z00010112110 A24X29Weight Rep 00 All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.11

Parts listMaterial number: 1316.055.126Plant: 068.01.05-1Page 2 from 316 S 181 /Material-assembly-group-no: 1316.101.103Pos.Materialnumber230---SCREW PLUG1-----0636.304.0880730.008.637SCREW PLUGSEALING RING11280---SCREW 0.432---SCREW PLUGSEALING RINGSCREEN INSERTSPRAY TUBEO-RINGREVERSE IDLER GEARREVERSE IDLER GEARREVERSE IDLER GEARNEEDLE CAGEREVERSE IDLER SHAFTSLOTPINCOVERGASKETHEXAGON BOLTTYPE PLATE---0730.365.241TYPE PLATE1---0730.365.259TYPE PLATE1---0730.365.267TYPE PLATE1---0730.300.258TYPE PLATE1---0730.365.271TYPE PLATE1---0730.365.257TYPE PLATE1Customer material5718 742 ntityME1111111121111101Amend. no.Techn. Info.60N.M*DICHTRINGM24X1,5Z00010112110 M24X1,5Z00010112110 10 M24X1,5Z00010112110 A24X29C01000947C10KPL. IN 1315 201 112(0)20X3C01006413F10Z22 IN 1295 305 050(1)Z22 IN 1295 305 050(1)45,0X57,0X25,0KPL.16S221*DG*L 10710X123Z00010112111C01002166A10Z00007349511 D/KYRILLISCHS.S.CH IRANWeight Rep 0000,0000,0000,0000,0000,0000,0000,0000,000 All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.12

Parts listPage 3 from 3510520--600620MaterialCustomer 130732.040.736 2150041300630----720730Pos.Material number: 1316.055.126Plant: 068.01.05-116 S 181 /Material-assembly-group-no: 1316.101.103NameQuantityMEAmend. no.BLIND RIVETBREATHERBREATHERLOCKING PINCOMPRSPRING41111Z00007904810---SCREW 8400501.321.840SCREW PLUGSEALING RINGPLUGPLUG1111Techn. Info.M10X1KEG70N.M*DICHTRINGM26X1,5Z00010164420 M26X1,5Z00010164420 26X31Weight Rep 000,0000,0100,0000,000 All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.13

PlantPage 1 from 3Material number: 1316.055.126Plant: 068.02.57-1INPUT SHAFT16 S 181 /CONNPLATE All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.14

PlantPage 2 from 3Material number: 1316.055.126Plant: 068.02.02-1INPUT SHAFT16 S 181 /CONNPLATE All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.15

PlantPage 3 from 3Material number: 1316.055.126Plant: 068.02.82-1INPUT SHAFT16 S 181 /CONNPLATE All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.16

Parts listMaterial number: 1316.055.126Plant: 068.02.57-1Page 1 from 316 S 181 /Material-assembly-group-no: 1315.102.415Pos.Materialnumber101316.202.026INPUT 9PIPERETAINING RINGOIL DAM111501316.302.066HELICAL GEAR1701312.304.027 133-461-3080CLUTCH BODY1901312.304.027 133-461-3080CLUTCH BODY11101301501602002201310.304.202 133-421-36701297.304.484 5 5304 01297.304.4360732.040.4090750.117.732 820-400-23500730.501.598SLIDING SLEEVESYNCHRORINGPRESSURE PIECECOMPRSPRINGTAROLLBEARINGRETAINING 1---0730.007.486SHIM1---0730.007.485SHIM1Customer materialNameQuantityMEAmend. no.Techn. 87910 88,0X95,5X6,0ENTHALT.IN 1316 302026(1)ENTHALT.IN 1310 304107(1)ENTHALT.IN 1310 150,0X30,5C01007992110 85X4H 0,90- 2,40(ABSTUFUNG:0,05MM)A 2,2 IN 2050 309 090C45E WW.F500 ZFN410A 2,15 IN 2050 309090(2)A 2,10 IN 2050 309090(2)A 2,05 IN 2050 309090(2)A 2,00 IN 2050 309090(2)A 1,95 IN 2050 309090(2)Weight Rep 0000,0000,0000,000 All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.17

Parts listMaterial number: 1316.055.126Plant: 068.02.57-1Page 2 from 316 S 181 /Material-assembly-group-no: 7.481SHIM1---0730.007.480 309.034SHIM1---0730.007.128SHIM1Customer materialNameQuantityMEAmend. no.Techn. Info.A 1,90 IN 2050 309090(2)A 1,85 IN 2050 309090(2)A 1,80 IN 2050 309090(2)A 1,75 IN 2050 309090(2)A 1,70 IN 2050 309090(2)A 1,65 IN 2050 309090(2)A 1,60 IN 2050 309090(2)A 1,55 IN 2050 309090(2)A 1,50 IN 2050 309090(2)A 1,45 IN 2050 309090(2)A 1,40 IN 2050 309090(2)A 1,35 IN 2050 309090(2)A 1,30 IN 2050 309090(2)A 1,25 IN 2050 309090(2)A 1,2 IN 2050 309 090C45E WW.F500 ZFN410A 1,15 IN 2050 309090(2)Weight Rep 00 All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 23.05.2012For information only, not subject to the amendment service.18

Parts listMaterial number: 1316.055.126Plant: 068.02.57-1Page 3 from 316 S 181 /Material-assembly-group-no: 5.749SHIM1---0730.005.748 5 5258 0.301.5050730.301.5060501.314.587 11.575--0734.310.387 5 8002 00636.015.6850636.102.270 1877892SHIMSHIMSHIMSHIMGASKETSPACER RINGWASHERCONNPLATECONNPLATESHAFT SEALBUSHBUSHSHAFT SEALSHAFT SEALBUSHBUSHSHAFT SEALSHAFT SEALSHAFT SEALHEXAGON BOLTHEXAGON BOLT111111211111111111183Customer materialNameQuantityMEAmend. no.Techn. Info.A 1,10 IN 2050 309090(2)A 1,05 IN 2050 309090(2)A 1,0 IN 2050 309 090C45E WW.F500 ZFN410A 0,95 IN 2050 309090(2)A 0,90 IN 2050 309090(2)h 2,25h 2,30h 2,35h 2,40KPL.30X37X4A 25,00A 25,0030X37X430X37X4A 25,00A 25,0030X37X4C01002111D10 75X55X855X75X8/9,2 FA.CFWZ00009177310 M10X35Z00009177410 M10X60Weight Rep 000,0000,000

Graphics Pos. Material number Name Qua ntity Amend. no. Techn. Info. 068.01.05-1 110 1316.101.103 GEARBOX HOUSING 1 068.01.58-1 120 1316.101.957 GEARBOX HOUSING 1

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