SINAMICS G120 Brochure - US Version

SINAMICS G120The modular drive:space-saving, safe and ruggedusa.siemens.com/sinamics-g120

SINAMICS G120 — a member of the SINAMICS familySINAMICS G120Space-saving, safe and ruggedMechanical systemModular designWhether pumping, ventilating, compressing, moving or processing, theSINAMICS G120 is the universal drive to address the widest range ofapplication requirements. It leverages its strengths in general machineryconstruction, as well as in the automotive, textile and packaging industries.Innovative cooling concept for ahigher degree of flexibilityIts modular design and wide range of power ratings extending from0.55 kW up to 250 kW (.75–400 hp) always ensures that you can configurethe perfect drive for your application.With SINAMICS G120, you will benefit from the wide range of possibilitiesthat its modular design offers — including flexiblity and cost-savings,thanks to the need for reduced spare parts. All of this is complemented byits user-friendliness — from installation through maintenance.The advantages of the SINAMICS drives family — an overview:nWide range of power ratings from 0.05kW (1/6 hp) to 85 MWnAvailable in low-voltage, medium-voltage as well as DC versionsnHigh degree of flexibility and combinabilitynSimple coupling to SIMATIC control systems and seamless automationintegration through the Siemens Totally Integrated Automation PortalnHigher-level, standard Safety Integrated conceptnStandard and unified functionality resulting from common hardwareand softwarenCommon engineering for all drives — SIZER for engineering andSTARTER / SINAMICS Startdrive for parameterization and commissioningFunctionalityApplication-oriented control moduleswith expanded I/O quantity scope andwide range of funcionalityPositioning capability (EPos)Comprehensive range ofencoder interfacesSafety Integrated: STO, SS1, SBC, SLS,SDI, SSMPower Modules with low line harmonicsEnergy recovery into the line supplywithout requiring additional modulesIntegrated SIL3 on PM240-2frame sizes D, E and F2

High-power densityExtremely compact designSignificantly smaller thanprevious generationCommunicationIntegral part of Totally IntegratedAutomation Automation — withinterfaces for PROFINET and PROFIBUSSupported profiles include PROFIdrive,PROFIsafe, PROFIenergyCoupling to third-party systems viaUSS / Modbus RTU, BacNet MS / TP,EtherNet / IP3

SINAMICS G120 — a member of the SINAMICS familySINAMICS drivesPower and performance for every applicationThe modular SINAMICS G120 is suitable for the applications highlighted below.Performance*Continuous motionDiscontinuous motionBasicMediumHighCentrifugal pumpsRadial/axial fansCompressorsCentrifugal pumpsRadial/axial fansCompressorsExcentric screwpumpsHydraulic pumpsDosing pumpsConveyor beltsRoll conveyorsChain conveyorsConveyor beltsRoller conveyorsChain conveyorsVertical materialhandlingElevators/escalatorsGantry cranesMarine drivesCable railwaysElevatorsContainer cranesMine hoistsOpen-cast mineexcavatorsTest standsAcceleratingconveyorsRack sExtrudersRotary furnacesExtrudersWinders /unwindersLeading /following drivesCalendersMain press drivesPrinting machinesTubular baggingmachinesSingle-axis motioncontrol such as: Positioningprofiles Path profilesMain drives forTurningMillingDrillingMain drives forDrillingSawingMain drives forTurningMillingDrillingGear cuttingGrindingAxis drives caling pumpsHydraulic pumpsPumping /ventilating /compressingMovingProcessingMachining*) Requirements placed on the torque accuracy / speed accuracy / positioning accuracy / axis coordination / functionality4AcceleratingconveyorsRack feedersCrosscuttersRoll changersStorage and retrievalmachinesRoboticsPick-and-placeRotary indexingmachinesCrosscuttersRoll feedsEngaging/disengaging functionServo pressesRolling mill drivesMulti-axis motioncontrol such as: Multi-axispositioning Cam discs InterpolationsAxis drives forDrillingSawingAxis drives forTurningMillingDrillingLaser machiningGear cuttingGrindingNibbling andpunching

Low-voltage ACDC-voltage DCMedium-voltage ACBasic performanceGeneral performanceHigh-performanceDC applicationsFor applicationswith high power ratingsV-seriesG-seriesS-seriesDCMMedium-voltage series0.05–30 kW0.37–6,600 kW0.55–5,700 kW6 kW–30 MW0.15–85 MWWhen it comes to thehardware as well as thefunctionality, SINAMICS Vdrives concentrate on theessentials. This results in ahigh degree of ruggednesswith low associatedinvestment costs.The functionality ofSINAMICS G drives makesthem the perfect choice whenaddressing basic and mediumrequirements relating to thecontrol dynamic performance.SINAMICS S drives arepredestined for demandingsingle-axis and multi-axisapplications in plant andmachinery construction —as well as for the widest rangeof motion control tasks.In addition to the highest powerratings, SINAMICS DC drives alsooffer the maximum degreeof availability.Our seamless and integratedrange — which is uniqueworldwide — encompasses everydynamic response andperformance level in voltageclasses 2.3 to 11 kV.5

SINAMICS G120 — advantagesSpace-savingThe well-conceived design and innovative technology make SINAMICS G120 especially compact.Side-by-side mountingCost reduction by saving space in the control cabinetSame housing geometry for all voltages with and without filter ASpace-saving as a result of the same frame size with integrated filterHigher power densitySpace-saving as a result of a higher power rating in a smaller spacePIntegrated basic positioning functionalityModules can be eliminated, such as additional positioning modules,encoder interfaces, etc.Integrated energy recovery (Efficient Infeed Technology)With the PM250, excess energy can be directly regenerated into the line supply6Positioningfunction

SINAMICS G120 family — frame sizes A, B, C, D, E and FMounting dimensions PM240/PM240-2*)without/with integrated Class A line filterFrame sizeFSAFSBFSCFSDFSEFSFFSGX*)W (mm)73100140200275305326 / –H (mm)1962923554725517081,533 / –Mounting dimensions PM250without/with integrated Class A line filterD (mm)165237Frame sizeFSCFSDFSEFSFW (mm)– / 189275350H (mm)– / 334419 / 512499 / 635634 / 934D (mm)– / 185204316357547 / –Same frame size with and without filter A7

SINAMICS G120 — advantagesSafeSafety functions in SINAMICS G1201)Safe Torque Off (STO)nProtects against inadvertentdrive startingConveyor beltSTOvThe drive is safely switchedinto a no-torque conditione.g. baggage handling /packet transport,feeding, removingG D211 XX 00210ntSafe Stop 1 (SS1)nThe drive is quickly stopped andsafely monitored, especially forhigh moments of inertiaSawsSTOe.g. saws, unwinders,extruders, centrifuges,storage / retrieval machinesSafe Brake Control (SBC) with CU250S-2nnSafe control of holding brakes thatare active in the no-current stateCraneSTOve.g. cranes, windersPrevents sagging ofsuspended / pulling loadsSBCtSafely Limited Speed (SLS)Reduction and continuous monitoringof the drive speed to directly work atthe machine while operationalPressSLSvG D211 XX 00208n te.g. presses, punches,winders, conveyor belts,grinding machinestSafe Direction (SDI)The function ensures that the drive canonly rotate in the selected directionLoading gantryvtSDIG PM21 XX 00116ne.g. storage and retrievalmachines, presses, unwindersSafe Speed Monitoring (SSM)The function provides a safe outputsignal, if the drive has fallen belowthe specified velocity limitMilling toolvG D211 XX 00209n10t1)8e.g. grinding machines,conveyor lines, drills, millingmachines, packaging machinesSINAMICS G120 safety functions can be implemented without encoder.

FlexibleSINAMICS G120 is the reliable system for a variety of applications.Push-through versionsControl cabinetnLower temperature rise in the control cabinetnFlexible control cabinet configurationsHeat sinkDriveComponents resistant to aggressive gases and coated modulesnCompliance with environmental class 3C2 (3C3 with SIPLUS)for frames A, B, Cn3C3 is standard for frames D, E, F3C2Optimized power module designnLonger motor cables are possible:shielded: 300m (984 ft.)unshielded: 450 m (1485 ft.)nEliminates the need for input line and output reactor for frames D, E, Fas a result of the integrated DC link chokenInsensitive to line fluctuationsmax.450 mClosed-loop controlnRugged open-loop and closed-loop control response for drives with lowdynamic requirements — as well as for demanding drives with speedand torque controlTorqueMTimeSpeedFaster accelerationnTime9

SINAMICS G120 — in the automation environmentIntegrated, intelligent and innovativeWith SINAMICS G120, we implement a holistic approach for automation and drivetechnology that paves the way for improved production. We can offer you everythingto help you efficiently work with our innovative products and solutions — and createthe pre-conditions so that these devices can be seamlessly integrated into theautomation environment.Networked with the automation — Totally Integrated AutomationTotally Integrated AutomationEfficient interoperation of every automation componentUsing the Totally Integrated Automation Portal (TIA Portal), our innovative engineeringframework for all automation tasks, SINAMICS drives can be simply and efficientlyintegrated into any automation environment — using the SINAMICS Startdrivecommissioning software, an integral component of the TIA Portal. This simplifiesengineering, commissioning and diagnostics.TIA Portal is the core of Totally Integrated Automation. The open system architecture coversthe complete production process — and means that every automation component efficientlyinteracts with each another. This is achieved through consistent data management, globalstandards and unified hardware and software interfaces.10

PROFINET — the leading Ethernet standard for industrynPROFINET plays a central role within the scopeof Totally Integrated Automation.nThe open Ethernet standard stands for fastand secure data exchange between all ofthe company hierarchic levels.nIts flexibility, efficiency and performancecreate the optimum pre-condition forsustainably increasing productivity —and more competitiveness.SINAMICS G120SIMATIC S7-1500SIMATIC HMI TP1500PROFINETMotorTIAPORTALA systematic approach to higher energy efficiencyUP TO65%ENERGY SAVINGPOTENTIALOur drives save energy through focusedapplication-specific speed control aswell as recovering braking energy up to65% energy. Integrated energy-savingfunctions minimize your power costseven more.With Efficient Infeed Technology, we offer an innovativefeature, which also means that compact drives are capableof energy recovery.Energy usage withoutPROFIenergyEnergy usage withPROFIenergySINAMICS G120 with PROFINET interface supportsPROFIenergy. With the PROFINET-based profile, loadscan be shut-down independent of the manufacturerand device in non-operational periods — in acoordinated fashion and centrally-controlled.Additional energy-saving functionsnECO mode / flux reduction reduces motor currentsin the partial load rangenHibernation mode — the drive is automaticallyswitched on and switched off depending uponthe process requirementsnDisplay of the electrical energy usednCascade — drives are switched on and switched offin stages depending upon the process requirementPROFINET/PROFIBUSPROFINET/PROFIBUSReady forSIMATICEnergy SuiteSIMATIC Energy Suite as integratedoption for the TIA Portal efficientlylinks energy management with theautomation, therefore makingenergy usage transparent in yourproduction environment.Engineering costs have been significantly reduced as itis now simpler to engineer components that measureenergy, e.g. the SINAMICS G-series.Thanks to the standardized connection to higher-levelenergy management systems or Cloud-based services,you can seamlessly extend the energy data acquired tocreate an energy management system across locationsand facilities.You can find additional information about the SIMATICEnergy Suite at www.siemens.com/energysuite11