Drive System Rexroth IndraDrive
Drive SystemRexroth IndraDriveComplete, intelligent and safe
Drive expertise Rexroth drive system IndraDrive3ContentsDrive expertise04System overview08Selection guide10Power units IndraDrive C and M12Control units IndraDrive C and M34Multi-protocol-capable compact drive system48IndraDrive CsDiscover the unlimited possibilities of Rexroth’s automationsystems. They integrate all control and drive components toprovide optimum automation solutions: state-of-the-art,ultra-efficient, and highly future-proof.Distributed drive system IndraDrive Mi52Firmware60Motion logic62Safety technology64Engineering and operation68Motors and gearboxes72Auxiliary components108Glossary132Formulas134Additional information136Bosch Rexroth AG, 71 511 EN/2012-11
4Rexroth drive system IndraDrive Drive expertiseRexroth IndraDriveand Rexroth IndraDyncause a stir in the drive marketSolve your automation challenges easily, cost-efficiently andsafely with systems from Rexroth.IndraDrive sets new standards in drive technology with acombination of three product advantages: Scalable in power and functionality Consistent in technology, engineering and operation Open in communicationThis means that IndraDrive has numerous applicationadvantages to offer, e.g.: Easy realization of frequency converter to high-end servoapplications by using a common platform for open andclosed loop Scalable range of performance and functionality thanksto the free combination of control and powercomponents Wide performance range from 100 W to 630 kW Internationally standardized interfaces from analog inputto Multi-Ethernet interface Integrated safety technology compliant with EN 13849-1Cat. 3 PL d and EN 62061 SIL 2 for Safe Stop andSafe Motion Intelligent motion logic with PLC according toIEC 61131-3 Uniform operating philosophy Consistent engineering tool Direct power connection Common DC bus for exchanging energy in multiple-axismode Energy-saving power recovery Motors with the highest level of efficiencyBosch Rexroth AG, 71 511 EN/2012-11
Drive expertise Rexroth drive system IndraDrive5IndraDrive has the power to convinceNo matter what demands you make on your drive –IndraDrive offers an impressive array of key benefits: Integrated hardware platform Scalable functionality Unique safety conceptSafety on BoardA unique platformSafety technology certified to EN 13849-1 Cat. 3 PL d andIn the interests of meeting your individual requirements, weEN 62061 SIL 2, protects machine operators while thehave developed two versions of IndraDrive:drives are in motion. In contrast to conventional safety IndraDrive C –designs, there is no longer any need for motor contactors,additional speed monitors or frequent power shutdownusing the line contactor.compact converters IndraDrive M –modular invertersParticularly economic drive solutions can be derived fromIntegrated motion logic with IEC 61131-3 compliant PLCthe common control units and the combination of differentMotion logic with IEC 61131-3 compliant PLC can beversions.integrated as an optional feature that consistently appliesopen standards.A complete range of motorsThis makes it easier to bring in customer know-how andThe newly developed generation of IndraDyn motors meetssaves on higher-level control systems and personnelall the requirements of modern factory automation throughtraining courses.its diversity of design and unique performance:Integrated technology functions Synchronous and asynchronous servo motors which areThe technology functions can be configured on the basis ofmotion logic to perform a wide and diverse range ofprocess-oriented tasks. This does not require anyprogramming knowledge whatsoever on the user’s part.more compact and more powerful Servo motors designed for potentially explosive areas –conforming to ATEX and UL/CSA Synchronous and asynchronous motors for high-speedapplications such as motor spindlesOpen interfaces AutomationInternationally recognized interfaces are available for Printing and converting machinescommunicating with higher-level machine control systems: Conveying and storage systemssercos, PROFIBUS, Multi-Ethernet (sercos, PROFINET IO, Glass processing machinesEtherNet/IP, EtherCAT), CANopen, DeviceNet, analog and Handling and assembly systemsparallel. Woodworking machines Plastics processing machinesA single software for all tasks Semiconductor technologyThe engineering framework, IndraWorks, carries you Food processing and packaging machinesthrough all the steps involved in project planning, Textile machinesprogramming, parameterization, operation and diagnostics. Metal forming Machine toolsBosch Rexroth AG, 71 511 EN/2012-11
6Rexroth drive system IndraDrive Drive expertiseRexroth IndraDrive –complete, intelligent and safeBosch Rexroth AG, 71 511 EN/2012-11
Drive expertise Rexroth drive system IndraDrive7IndraDrive stands for innovation all along the line.Therefore, choosing the new drive generation from Rexrothmeans that your every wish will be fulfilled.Main features of the IndraDrive: Compact converters and modular inverters on oneplatform Ethernet-based communications hardware withmulti-protocol support Ultra-compact drive unit consisting of control unit andservo motor Integrated motion logic with IEC-compliant PLC Drive-integrated safety technology Intelligent technology functions Integrated engineering framework for project planning,programming, operation and diagnostics Complete range of synchronous and asynchronousmotorsBosch Rexroth AG, 71 511 EN/2012-11
8Rexroth drive system IndraDrive System overviewRexroth IndraDrive –the complete systemMotors and gearboxesSynchronous servomotorsIndraDyn S, MSK, MKE,MSMPage 74 – 81Asynchronous servomotorsIndraDyn A, MAD, MAFPages 82 – 89Synchronous linearmotorsIndraDyn L, MLF, MCLPages 90/91Power unitsControl unitsCompact drives featuring Ethernet-based communicationsHCS01 converter – ECONOMY and BASIC UNIVERSAL versionsPages 48 – 51ConvertersHCS02Pages 16/17Complete solutions forstandard applicationsBASIC OPEN LOOPCSB.FCPage 38HCS03Pages 18/19HCS04Pages 20/23BASIC ANALOGCSB.ANPage 39ACACSynchronous high-speedmotorsIndraDyn H, MBSPages 96/97BASIC PROFIBUSCSB.PBPage 40Converters and inverterscan be combinedInvertersHMS (single-axis unit)Pages 24/25HMDAsynchronous high-speedmotors1MBPages 98/99(double-axis unit)Pages 26/27DCACGearboxes for servomotorsGTE, GTMPages 100 – 103Standard motors,geared motorsPages 104 – 107Power supplies and inverterscan be combinedPower supply unitsHMVPages 28 – 31ACDCDistributed drive systemKSM, KMS, KCU, Pages 52 – 59Bosch Rexroth AG, 71 511 EN/2012-11For converters and invertersSynchronous torquemotorsIndraDyn T, MBTPages 94/95BASIC SERCOSCSB.SEPage 41Individually configurable forstandard and high-endapplicationsBASIC UNIVERSALCSB (single-axis controlunit)Page 42BASIC UNIVERSALCDB (double-axis controlunit)Page 43ADVANCEDCSHPage 44
System overview Rexroth drive system IndraDrive9Seamlessly coordinated Integrated system Scalable power Flexible function blocks Open communication standards Future-proofFirmwareBasic packageOPEN LOOP/CLOSED LOOPEngineering & operationOperator panelsVCP, VCH, VEPPage 45The basic package contains all thefunctions for standard applications.Software modulePFMPage 45Mains chokesHNLPages 112/113DC chokesHLLPage 114IndraWorksEngineering softwareframework for start-up,programming, etc.Pages 68/69Motor filtersHMFPage 115Frictional torque compensation and compensation for backlash on reversal, axis andencoder error correction, probe, etc.SYNCHRONIZATIONElectronic gears, electronic cam plate, etc.MAIN SPINDLESpindle positioning, gear change, etc.IndraMotion MLDMotion logic conforming to IEC 61131-3Technology packagesbased on IndraMotion MLDProductivity Agent (predictivemaintenance), function blocks, demandprocessing, special programmable limitswitches, extended drive function,PLCopen library, etc.Pages 60/61Mains filtersHNF, HNS, NFDPage 110Mains filters,mains chokeHNKPage 111Extension packagesSERVOAuxiliary componentsCables and connectorsPower cablesRKLPages 130/131Encoder cablesRKGPages 130/131Brake resistorsHLRPages 117 – 119Brake chopperHLTPage 116Brake unitsHLBPage 120Fiber optic cables,bus connectors,etc.Capacity modulesHLCPage 121Hybrid cable, terminalconnectorRKHPage 59Blower unitHABPage 122Bosch Rexroth AG, 71 511 EN/2012-11
10Drive system Rexroth IndraDrive Selection guideFive steps to your drive solutionBosch Rexroth AG, 71 511 EN/2012-11
Selection guide Drive system Rexroth IndraDriveStepExampleHelp1Determine your driverequirements Torque, speed, power Performance(control quality ) Interfaces, functions Single-axis or multi-axisdriveServo drive for a handling axis RMS torque 4.5 Nm Maximum torque 8 Nm Speed 2,500 rpm PROFIBUS interface Simple servo functionalityDrive sizing programIndraSizePages 70/712Select the power unit/motor combinationIndraDrive C with IndraDyn NN Standstill torque 5 Nm Maximum torque 15 Nm Maximum speed 4,700 rpmPower unitsPages 12 – 3311MotorsPages 72 – 1053Identify the control unitperformance andinterfaces Higher-level controlsystem Encoder Inputs and outputs Safety technologyControl unit BASIC PROFIBUSCSB01.1N-PB-ENS-NNN-NN-S-NN-FW Standard performance PROFIBUS IndraDyn standard encoder Standard operator panel No additional optionsControl unitsPages 34 – 474Define the firmwarefunction Basic OPEN LOOP orCLOSED LOOP package Extension packages Motion logic Technology functionsBasic CLOSED LOOP packageFWA-INDRV*-MPB-xxVRS-D5-1-NNN-NN No extension packagesFirmwarePages 60/615Select the accessories Mains filters and mainschokes Brake resistors, brakeunits Capacity modules Cables and connectors SoftwareMains filter NFD03.1-480-016Power cable RKL4302/005.0Encoder cable RKG4200/005.0Basic accessories HAS01.1-065-NNN-CNShield connection HAS02.1-002-NNN-NNSoftware SWA-IWORKS-D**-xxVRS-D0-DVD**-COPYAuxiliary componentsPages 106 – 129Engineering frameworkIndraWorksPages 68/69Bosch Rexroth AG, 71 511 EN/2012-11
12Rexroth drive system IndraDrive Power units IndraDrive C and MRexroth IndraDrive –power unitsBosch Rexroth AG, 71 511 EN/2012-11
Power units IndraDrive C and M Rexroth drive system IndraDrive13Customized for the desired number of axesand power level Wide power range – for all applications Converters and inverters can be combined – ideal forsmall axis groups Power supplies and inverters can be combined – idealfor large axis groupsIndraDrive C – compact converters Power range from 1.5 kW to 630 kW with maximumcurrent from 12 A to 1,535 A High overload capacity Compact design for single-axis applications Can be connected to inverters for cost-effectiveACsolutionsAC Direct mains connection from 200 V to 500 VConverters and inverters can be combinedIndraDrive M – modular inverters Single-axis inverter with maximum current from20 A to 350 A Double-axis inverter with maximum current from12 A to 36 A Space-saving design for multi-axis applicationsDC Can be powered via power supply unit or converterAC Energy exchange via common DC bus Can be connected to a converter for cost-effectivesolutionsPower supplies and inverters can be combinedIndraDrive M – modular power supplies Power range from 15 kW to 120 kW Direct mains connection from 400 V to 480 V Energy-saving line regeneration Integrated mains contactor Integrated brake resistorACDCBosch Rexroth AG, 71 511 EN/2012-11
14Rexroth drive system IndraDrive Power units IndraDrive C and MIndraDrive –the clever combination of power unitsSingle-axis solution with3 AC 200 V to 500 Va converterMulti-axis solution with3 AC 400 V to 500 Vconverters and invertersA combination of IndraDrive Cconverters and modularIndraDrive M inverters is aparticularly cost-effective solutionfor small axis groups.The IndraDrive C series ofconverters integrate inverter andpower supply in one unit. Thecompact construction containsadditional mains connectioncomponents, making itparticularly suitable for singleaxis applications.The converter for the first axissupplies the inverters of the otheraxes at the same time. In thiscase, a converter with sufficientpower reserve must be selected inorder to be able to supply thesmaller inverters as well.MMMulti-axis solution with power supplies andMMM3 AC 400 V to 480 VinvertersMulti-axis applications are the domain of the modularsystem IndraDrive M. Power supplies provide thenecessary DC bus voltage for the inverters. Compactsingle-axis or double-axis inverters and powersupplies with integrated mains connectioncomponents enable compact solutions for large axisgroups.Control voltageMaximum energy efficiency can be achieved withpower supplies that are capable of mainsregeneration. Beside the power recoveryencountered in regenerative operation of the drives,these devices also feature sinusoidal line currents,an overall power factor of 0.99 and a closed-loop DCbus.Module busDC busMMMMBosch Rexroth AG, 71 511 EN/2012-11MM
Power units IndraDrive C and M Rexroth drive system IndraDriveIndraDrive CConverterPower unitsHCS02Mains voltage[V]Supply frequencyDC bus continuous powerContinuous mechanicalpower1)Overload capacity[Hz][kW][kW][kHz/Hz]Output voltage[V]Suitable for cabinet depthMains contactorBrake chopper[mm]Brake resistorConverter/invertercombinationControl voltage DC 24 VHCS04HMS01/HMS02HMD01Power supplyunits,regenerativeHMV01.1EHMV01.1RHMV02.1R1 AC 200 to 250 3 AC 400 to 500 3 AC 380 to 4803 AC 200 to 500 ( 10%/–15%)( 10%/–15%)( 10%)–3 AC 400 to 480 ( 10%/–15%)48 to 6213 to 8511 to 75––1.5 to 13248 to 6218 to 120–2.1 to 141.5 to 112.5xSwitching frequency/max. output frequencyHCS03IndraDrive MPower supplyunits,infeedInverter15–110 to 6301.5 to 2x1.2 to 1.65x4/4008/80012/1,200–16/1,600–0 to 335 (at DC bus voltage DC 475 V)0 to 400 (at DC bus voltage DC 570 V)0 to 530 (at DC bus voltage DC 750 )YesExternal(optional:internal)600Internalor externalExternalYes1.5 to 2.5x4/4008/80012/1,2002)16/1,6002)YesInternal or external1.5x1.5 to 2.5x–––––––HMx01: 400/HMx02: Protection categoryIP20Installation height[m]1,000 above sea level, with derating to 4,0004)Ambient temperature[ C]0 to 40, with derating to 55Relative air humidity[%]5 to 95 (as per EN 61800-5-1), no dewingDegree of contamination2 (as per EN 61800-5-1)Cooling systemAir coolingCE markComplies with the Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EECCertificationEN 61800-5-1, EN 61800-3, UL 508C, C22.2 No. 14-05EMCC3 (as per EN 61800-3)All data for nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) Applies to S1 mode on 4-pole standard motors 3 AC 400 V/50 Hz at 4 kHz switching frequency and a rotary frequency 4 Hz2) HMD01 and HMS02.1N-W0028 up to 8 kHz/800 Hz only3) Not applicable for HMV01.1R-W01204) HCS04 up to 3,000 mBosch Rexroth AG, 71 511 EN/2012-11
16Rexroth drive system IndraDrive Power units IndraDrive C and MIndraDrive C –compact converters HCS02Model- with integrated control voltage supply- with integrated temperature-dependent fan control- no additional optionsPerformance dataContinuous current1)Maximum currentDC bus continuous power without/with chokeMaximum output without/with chokeMains voltageContinuous input mains currentDependence of output on mains CS02.1E-W0028 163 AC 200 to 500, 1 AC 200 to 250 ( 10%)131928.370.89/1414/1930at ULN 400 V: 1% power reduction per 4 Vat ULN 400 V: 1% power gain per 5 V DC bus terminal2)–DC bus capacity[µF]135270405675Brake resistorBrake externalMaximum braking energy consumption[kWs]15913Permanent braking power[kW]0.050.150.35/3.80.5/5.5Maximum braking power[kW]4101825Control voltage dataControl voltage, internal[V]DC 24 (not for supply of motor holding brake)Control voltage, external[V]DC 24 20% (DC 24 5% when supplying motor holding brake)Power consumption without control unit and[W]12142323motor brakeContinuous current without control unit and motor brake [A]0.50.611Mechanical dataWidth W[kW]6565105105Height H[mm]290352Depth D[mm]252Weight[kg]2.93.86.76.8All data for nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) In case of output frequency less than 4 Hz the output current will be reduced; 2) For the connection of additional units, such as HMS, HCS, HLB, HLCHTBosch Rexroth AG, 71 511 EN/2012-11B
Power units IndraDrive C and M Rexroth drive system IndraDrive17HCS021 AC 200 to 250 V3 AC 200 to 500 VL1 L2 L3Mains filter HNF, NFDL1.1 L2.1 L3.1U1 V1 W1Mains choke HNLU2 V2 W2Mains contactorX3 mains connectionControl unitL1 L2 L33 Control voltageInternalpowersupplyX924 VDC bus terminalBrake unitHLB24 V0V0VL L L–L–X1module bus3 X5 motor connectionA1 A2U1A3MotTemp MotTemp –Brake 24 VBrake 0 VExternal brakeresistor HLRCapacity moduleHLCX1module busX6V1 W1Motor filter HMFU2V2 W2 PEOptional auxiliary componentConnection X9 not required with HCS02.1E-W0012and -W0028No DC bus terminal with HCS02.1E-W0012When mains filters HNF and NFD are used, themaximum input voltage is 3 AC 480 V.M3 Bosch Rexroth AG, 71 511 EN/2012-11
18Rexroth drive system IndraDrive Power units IndraDrive C and MIndraDrive C –compact converters HCS03ConverterModelHCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210- with integrated control voltage supply-A-05-NNNV-A-05-NNNV-A-05-NNNV-A-05-NNNV- with integrated control voltage supply-A-05-NNBV-A-05-NNBV-A-05-NNBV-A-05-NNBVand brake chopper- with integrated control voltage ke chopper and fan controlPerformance data[A]457395145Continuous current1)Maximum current[A]70100150210DC bus continuous power without/with choke[kW]13/2524/4234/5642/85Maximum output without/with choke[kW]20/4033/5954/8968/124Mains voltage[V]3 AC 400 to 500 ( 10%/–15%)Continuous input mains current[A]5080106146Dependence of output on mains voltageat ULN 400 V: 1% power reduction per 4 V decrease in voltageDC bus terminal2) DC bus capacity[µF]9401,4401,8804,700Brake chopperPermanent braking power[kW]13.218.925.242.6Maximum braking power[kW]426397137Control voltage dataControl voltage, internal[V]DC 24 (not for supply of motor holding brake)Control voltage, external[V]DC 24 20% (DC 24 5% when supplying motor holding brake)Power consumption without control unit and motor[W]22.5252530brakeContinuous current without control unit and motor[A]0.9111.3brakeMechanical dataWidth W[mm]125225225350Height H[mm]440Depth D[mm]315Weight[kg]13202038All data for nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) In case of output frequency 4 Hz the output current will be reduced; 2) For the connection of additional units, such as HMS, HCS, HLB, HLCHTBosch Rexroth AG, 71 511 EN/2012-11B
Power units IndraDrive C and M Rexroth drive system IndraDrive19HCS033 AC 400 to 500 VAlternativeMains contactorL1 L2 L3Mains filter HNFL1 L2 L3L1.1 L2.1 L3.1Mains filter HNKwith integratedmains chokeMains choke HNLU1 V1 W1U2 V2 W2L1.1 L2.1 L3.1Mains contactorX3 mains connectionPEL1 L2 L3Control unit3 Brake chopperExternal brakeresistor HLRInternalpower supplyX9Control voltageDC bus terminalCapacitymoduleHLCBrake unitHLB24 V24 V0V0VL L L–X1module bus3 X5 motor connectionA1U1A2V1A3MotTemp MotTemp –Brake 24 VBrake 0 VL–X1module busX6W1Motor filter HMFU2Optional auxiliary componentV2 W2 PEM3 Capacity module HLC on HCS03.1E-W0210 onlyWhen mains filter HNF is used, the maximum input voltage is 3 AC 480 V.Bosch Rexroth AG, 71 511 EN/2012-11
20Rexroth drive system IndraDrive Power units IndraDrive C and MIndraDrive C –powerful converters NNBNHCS04.2EW0520-N04-NNBNConverterHCS04.2E- N04-NNNNPerformance data with high continuous load1)/high 00/315Typical motor 00Continuous 14Maximum current 60 mum current 2 ous input mainscurrent3)Mains voltage[V]3 AC 380 to 480 ( 10%/–15%)DC bus terminal DC bus capacity[mF]7.87.810.410.815.616.2Brake chopperBrake ernalPermanent braking power [kW]85100120200200400Maximum brake power 10 s [kW]165200240300375475Control voltage dataControl voltage, internal[V]DC 24 (not for supply of motor holding brake)Control voltage, external[V]DC 24 ( 20%)Mechanical dataWidth W[mm]350330430585585880Height H[mm]7829509509509501,150Depth D[mm]380380380380380380Weight, approx.[kg]7480110140140215All data for nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency with main or DC choke1) Overload 20% for 60 s, 35% for 2 s; 2) Overload 50% for 60 s, 65% for 2 s; 3) With DC choke 700894/7491,126/9301,073/1,124 1,351/1,3951,207/1,236 1,520/1,535834/6751,037/834 1,1101,150380300HTBosch Rexroth AG, 71 511 EN/2012-11HCS04.2EW1540-N04-NNNNB
Power units IndraDrive C and M Rexroth drive system .2E-W05203 AC 400 to 480 VMains contactorU1 V1 W1Mains chokeHNL1)U2 V2 W2L1 L2 L3Mains filterHNFL1.1L2.1 L3.1X3 mains connectionL1 L2 L3L1 L2 L33 POExternal DCchoke HLL1)PA R0S0T0Control unitInternalmains filterAlternative externalfan voltage supply3 AC 400 to 480 VBrake chopperPBInternalpower supplyExternal brakeresistor HLRPA PA PC–X5module bus3 Motor connectionVUU1WV1X6Brake 24 VBrake 0 VDC bus terminal24 V0VMotTemp MotTemp –Control voltageX5module busX2W1Motor filter HMFU2V2 W2 PEOptional auxiliary component1)Alternative mains choke HNL orDC choke HLLM3 Bosch Rexroth AG, 71 511 EN/2012-11
Rexroth drive system IndraDrive Power units IndraDrive C and 3 AC 400 to 480 VMains contactorU1 V1 W1Mains chokeHNL1)U2 V2 W2L1 L2 L3Mains filterHNFL1.1 L2.1 L3.1X3 mains connectionL1 L2 L3R0S0T0Control unitInternalmains filterL1 L2 L33 POAlternative externalfan voltage supply3 AC 400 to 480 VExternal brakeresistor HLRExternal DCchoke HLL1)PA PA BU PC–BU–X5module bus3 Motor connectionVUU1WV1W1Motor filter HMFU2V2 W2 PEOptional auxiliary component1)Alternative mains choke HNL orDC choke HLLBosch Rexroth AG, 71 511 EN/2012-11M3 X6Brake 24 VBrake 0 VDC bus terminal24 V0VMotTemp MotTemp –Control voltageExternal brakechopper HLTInternalpower supplyX5module busX2
Power units IndraDrive C and M Rexroth drive system IndraDrive23HCS04HCS04.2E-W1240HCS04.2E-W15403 AC 400 to 480 VMains contactorMains chokeHNL1)U1 V1 W1U1 V1 W1U2 V2 W2U2 V2 W2L1 L2 L3L1 L2 L3L1.1 L2.1 L3.1L1.1 L2.1 L3.1Mains filterHNFX3 mains connectionL1 L2 L3L1 L2 L3L1 L2 L3L1 L2 L33 3 PO.1External DCchoke HLL1)R0S0T0Control unitInternalmainsfilterAlternative externalfan voltage supply3 AC 400 to 480 VExternal brakeresistor HLRPA External brakechopper HLTPO.2Internalpower supplyPA BU PC–X5module bus3 Motor connectionMotor filter HMFVUU1U2WV1W1X6BU–Bremse 24 VBremse 0 VDC bus terminal24 V0VMotTemp MotTemp –Control voltageX5module busX2V2 W2 PEOptional auxiliary component1)Alternative mains choke HNL orDC choke HLLM3 Bosch Rexroth AG, 71 511 EN/2012-11
24Rexroth drive system IndraDrive Power units IndraDrive C and MIndraDrive M –modular single-axis inverterHMS01 and HMS02Model- no additionaloptionsPerformance data[A]Continuouscurrent1)Maximum[A]currentDC bus capacity [mF]Single-axis inverterHMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS02.1N- HMS02.1NW0020-A- W0036-A- W0054-A- W0070-A- W0110-A- W0150-A- W0210-A- W0350-A- W0028-A- W0054-A07-NNNN 07-NNNN 07-NNNN 07-NNNN 07-NNNN 07-NNNN 07-NNNN 07-NNNN 07-NNNN 015021035028540.140.2713170.50.7–Control voltage dataDC 24 20% (DC 24 5% when supplying motor holding brake)Control voltage, [V]externalPower consump- [W]tion without101510163423752182)control unit andmotor brake[A]Continuouscurrent without0.40.70.40.71.413.19.12)control unit andmotor brakeMechanical dataWidth W[mm]505075100125150200350Height H[mm]4403)Depth D[mm]309Weight[kg]5.35.36.77.91112.718.431.7All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) In case of output frequency less than 4 Hz the output current will be reduced2) Including auxiliary filter HAB3) Overall height HSM01.1N-W0350 with auxiliary fan HAB: 748 mm50753522523.55HTBosch Rexroth AG, 71 511 EN/2012-11B
Power units IndraDrive C and M Rexroth drive system IndraDrive24 V 24 V0V0VL L L–L–ControlvoltageControlvoltageDC busDCterminalbus terminal24 V 24 V24 V24 V0V 0V0V0VL L L L L– L–L–L–Control unitControl unitControl unitHMS02Control unitHMS0125ControlvoltagevoltageControlDC busDCterminalbus terminal24 V 24 V0V0VL L L– L–3 A1 A2A1 A3A23 X6M3 3 A1 A2A1A3A2A3X5 X5motormotorconnectionconnectionX1X1 X1X1modulemodulebusmodulebus busbusmoduleX6M3 MotTemp MotTemp –Brake 24 VMotTempBrake 0 V MotTemp –Brake 24 VBrake 0 VX1X1modulebus busmoduleMotTemp MotTemp –Brake 24 VMotTempBrake 0 V MotTemp –Bremse 24 VBremse 0 VX13 X13externalexternalfan fanconnectionconnection3 A3X5X5motormotorconnectionconnectionX6M3 X1X1modulebus busmoduleX6M3 Anschluss X13 nur bei HMS01.1N-W0350Anschluss X13 nur bei HMS01.1N-W0350Bosch Rexroth AG, 71 511 EN/2012-11
26Rexroth drive system IndraDrive Power units IndraDrive C and MIndraDrive M –modular double-axis inverter HMD01Model- no additional optionsHMD01.1NW0012-A07-NNNNPerformance data[A]Continuous current per inverter (axis)1)Maximum current per inverter (axis)[A]Control voltage dataControl voltage, external[V]DC 24Power consumption without control unit and motor brake[W]Continuous current without control unit and motor brake[A]Mechanical dataWidth W[mm]Height H[mm]Depth D[mm]Weight[kg]All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) In case of output frequency less than 4 Hz the output current will be reducedDouble-axis NN10202036712 20% (DC 24 5% when supplying motor holding brake)1717110.70.70.550504403095.75.5757.5HTBosch Rexroth AG, 71 511 EN/2012-11B
Power units IndraDrive C and M Rexroth drive system IndraDrive27Double-axiscontrol unitHMD0124 V24 VControl voltage0VL 0VL DC bus terminal3 A1 A2A1 A2A3X5.1motorconnectionX6.1M3 3 MotTemp MotTemp –Brake 24 VBrake 0 VX1module busL–MotTemp MotTemp –Brake 24 VBrake 0 VL–X1module busA3X5.2motorconnectionX6.2M3 Bosch Rexroth AG, 71 511 EN/2012-11
28Rexroth drive system IndraDrive Power units IndraDrive C and MIndraDrive M –modular power supplies HMV01 and HMV02Infeed modulesRegenerative modulesHMV01.1E- HMV01.1E- HMV01.1E- HMV01.1R- HMV01.1R- HMV01.1R- HMV01.1R- HMV02.1RW0030-A-07 W0075-A-07 W0120-A-07 W0018-A-07 W0045-A-07 W0065-A-07 W0120-A-07 Model- no additional optionsPerformance dataDC bus continuous powerwithout/with choke[kW]Maximum output[kW]Mains voltage[V]Continuous input mains current [A]Dependence of output onmains voltage18/3045/7572/1204511218051125200at ULNat ULN 400 V:1% power gain per 4 V1,4103,7605,640DC 435 to 710–/18–/45–/65451121623 AC 400 to 480 ( 10/–15%)266594 400 V: 1% power reduction per 4 V–/120–/151802918123at ULN 400 V:no power gain1,8802,8204,950DC 750 (regulated)DC bus capacity[µF]705DC bus voltage range[V]Brake resistorBrake resistorInternalExternalMaximum braking[kWs]10025050080100150–energy consumptionPermanent braking power[kW]1.522.50.40.40.4–Maximum braking power[kW]36901303690130–Control voltage dataControl voltage, external[V]DC 24 5%Power consumption[W]25305531411082241)Continuous current[A]11.32.31.31.94.5131)Mechanical dataWidth W[mm]150250350175250350350Height H[mm]4402)Depth D[mm]309Weight[kg]13.5223213.5203134.5In the case of the HMV01.1R the continuous output and maximum output data also apply for feedback mode.All data apply to nominal rating at 3 AC 400 V mains voltage. Connection option for auxiliary components, such as HLB, HLC, etc.1) Including blower unit HAB2) Overall height HMV01.1R-W0120 with blower unit HAB: 748 mm700Internal400.333271.11503522529.5HTBosch Rexroth AG, 71 511 EN/2012-11B
Power units IndraDrive C and M Rexroth drive system IndraDrive29HMV01HMV01.1E-W0030HMV01.1E-W00753 AC 400 to 480 VHMV01.1E-W0120HMV01.1R-W0018L1 L2 L3HMV01.1R-W0045Mains filterHNFHMV01.1R-W0065L1.1 L2.1 L3.1U1 V1 W1Mains chokeHNLU2 V2 W2X3 mains connectionL1 L2 L3X14mains scontactorX2RS232Bb1X31messagesUD3 WARNCapacitymoduleHLCX32Mains contactorcontrol DC busshort circuitControl voltageBrakeunitHLB24 V24 V0V0VL DC bus terminalL–X1module busL L–X1module busOptional auxiliary componentMains choke HNL always required with HMV01.1RConnection X14 on HMV01.1R onlyBosch Rexroth AG, 71 511 EN/2012-11
30Rexroth drive system IndraDrive Power units IndraDrive C and MHMV01HMV01.1R-W01203 AC 400 to 480 VL1 L2 L3Mains filterHNFL1.1 L2.1 L3.1U1 V1 W1Mains chokeHNLU2 V2 W2X3 mains connectionL1 L2 L3X14mains 232Bb1X31messagesUD3 X34coil of external mainscontactorCapacitymoduleHLCWARNX32Mains contactorcontrol DC busshort circui
Drive expertise Rexroth drive system IndraDrive 5 Bosch Rexroth AG, 71 511 EN/2012-11 Safety on Board Safety technology certified to EN 13849-1 Cat. 3 PL d
Mi, IndraDrive M / IndraDrive ML / IndraDrive C with control sections of the Cxx02 type, – is addressed to persons who mount, operate and maintain IndraDrive Cs, IndraDrive Mi, IndraDrive M / IndraDrive ML / IndraDrive C with control sections of the Cxx02 type
Rexroth IndraDrive Integrated Safety Technology as of MPx-1x (Safe Motion) Application Manual DOK-INDRV*-SI3*SMO-VRS-APxx-EN-P 338920 Rexroth IndraDrive Rexroth IndraMotion MLD (2G) Libraries as of MPx-18 Reference Book DOK-INDRV*-MLD-SYSLIB3-RExx-EN-P 338916 Rexroth IndraDrive 2)Rexroth IndraMotion MLD (2G) as of MPx-18
Take the content of the Project Planning Manual "Rexroth IndraDrive Drive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636) into account. For complete project planning of a Rexroth IndraDrive drive system you need, in any case, the Project Planning Manual "Rexroth IndraDrive Drive
Rexroth IndraDrive M Drive Controllers Power Sections HMx Project Planning Manual DOK-INDRV*-HMS HMD****-PRxx-EN-P Rexroth IndraDrive C Drive Controllers Power Sections HCS02.1 Project Planning Manual DOK-INDRV*-HCS02.1****-PRxx-EN-P Rexroth IndraDrive C Drive Controllers Power Sectio
Rexroth IndraDrive Drive Controllers Control Sections Project Planning Manual DOK-INDRV*-CSH*****-PRxx-EN-P Rexroth IndraDrive M Drive Controllers Power Sections Project Planning Manual DOK-INDRV*-HMS HMD****-PRxx-EN-P Rexroth IndraDrive C Drive Controllers Power Sections HCS02.1 Project Planning Manual DOK-
Rexroth IndraDrive Drive Controllers Power Sections HCS01 Bosch Rexroth AG I/25 Table of Contents Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 II/25 1 Important Notes
Power units IndraDrive C and M Rexroth drive system IndraDrive 13 71511 EN/2013-12, Bosch Rexroth AG IndraDrive C – compact converters Power range from 1.5 kW to 630 kW with maximum current from 12 A to 1,535 A High overload capacity Compact design for single-axis appli
Rexroth IndraDrive Rexroth IndraMotion MLD (2G) as of MPx-18 Application Manual Edition 02 R911338914 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com ( 34) 960 62 43 01 . Rexroth IndraDrive Rexroth IndraMotion MLD (2G) as of MPx-18 Application Manual DOK-INDRV*-MLD3-**VRS*-AP02-EN-P
