2 Bolted Plastic Ball Valve Pumps RE2P Service & Operating .
AirVantage Energy Saving TechnologyRE2P3: EXP VIEW2: INSTAL & OP1: PUMP SPECSRE2 Metallic Pumps Polypropylene PVDF4: WARRANTYService & Operating ManualOriginal InstructionsVersa-Matic2" Bolted Plastic Ball Valve PumpsVERSA-MATIC Warren Rupp, Inc. A Unit of IDEX Corporation800 North Main Street, Mansfield, OH 44902 USA Phone: (419) 526-7296 www.versamatic.com Copyright 2014 Warren Rupp, Inc. All rights reserved
Safety InformationIMPORTANTWARNINGWhen used for toxic or aggressive fluids, the pump shouldalways be flushed clean prior to disassembly.Read the safety warnings and instructions in this manualbefore pump installation and start-up. Failure to comply withthe recommendations stated in this manual could damage thepump and void factory warranty.Before maintenance or repair, shut off the compressed air line,bleed the pressure, and disconnect the air line from the pump.Be certain that approved eye protection and protective clothingare worn at all times. Failure to follow these recommendationsmay result in serious injury or death.When the pump is used for materials that tend to settle outor solidify, the pump should be flushed after each use toprevent damage. In freezing temperatures the pump should becompletely drained between uses.Airborne particles and loud noise hazards. Wear eye and earprotection.CAUTIONIn the event of diaphragm rupture, pumped material may enterthe air end of the pump, and be discharged into the atmosphere.If pumping a product that is hazardous or toxic, the air exhaustmust be piped to an appropriate area for safe containment.Before pump operation, inspect all fasteners for looseningcaused by gasket creep. Retighten loose fasteners to preventleakage. Follow recommended torques stated in this manual.Take action to prevent static sparking. Fire or explosion canresult, especially when handling flammable liquids. The pump,piping, valves, containers and other miscellaneous equipmentmust be properly grounded.Nonmetallic pumps and plastic components are not UVstabilized. Ultraviolet radiation can damage these parts andnegatively affect material properties. Do not expose to UV lightfor extended periods of time.This pump is pressurized internally with air pressure duringoperation. Make certain that all fasteners are in good conditionand are reinstalled properly during reassembly.WARNINGPump not designed, tested or certified to be powered bycompressed natural gas. Powering the pump with naturalgas will void the warranty.Use safe practices when liftingkgGrounding the PumpTo be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.To reduce the risk of static electrical sparking, this pump must be grounded. Check the localelectrical code for detailed grounding instruction and the type of equipment required.Refer to nomenclature page for ordering information.WARNINGTake action to prevent static sparking.Fire or explosion can result, especiallywhen handling flammable liquids. Thepump, piping, valves, containers orother miscellaneous equipment mustbe grounded.www . versamatic . comre2nmdlAsm-rev0314
SECTION 2: Installation & Operation.5 Principle of Pump Operation Typical Installation Guide Troubleshooting AirVantage TroubleshootingSECTION 3: Exploded View.10 Composite Drawings Parts List Material Codes AirVantage Servicing2: INSTAL & OPSECTION 1: Pump Specifications.1 Nomenclature Performance Materials Dimensional Drawings1: PUMP SPECSTable of Contents4: WARRANTY3: EXP VIEWSECTION 4: Warranty & Certificates.24 Warranty EC Declaration of Conformity - Machineryre2nmdlAsm-rev0314www . versamatic . com
Explanation of Pump NomenclatureYour Serial #: (fill in from pump nameplate)1: PUMP SPECSYour Model #:(fill in from pumpnameplate)Model #:VERSA-MATIC MODEL IDENTIFICATION CODESX X X X X X X X X X - X X XOptions (if applicable)Revision LevelConstruction DesignValve Seat Material/Valve Seat O-ring MaterialValve Ball MaterialDiaphragm SeriesDiaphragm MaterialNon-Wetted PartsWetted PartsPump SizeModelModelE Elima-MaticU Ultra-MaticV V-SeriesRE AirVantageModelE Elima-MaticPump SizeU Ultra-MaticV V-Series6 1/4"Pump SizeWetted PartsNon-Wetted PartsDiaphragm Material6 1/4"A AluminumA Aluminum1 NeopreneWetted PartsC Cast IronNon-WettedParts8 3/8"S Stainless Steel2 Buna-N Diaphragm Material5 1/2"Polypropylene3 (FKM) FluorocarbonA Aluminum S Stainless SteelAP Aluminum1 Neoprene7 3/4"GroundableSteelAcetal4 Nordel 2 Nitrile (Nitrile)C Cast Iron H Hastelloy CSG Stainless1 1"P PolypropyleneZ PTFE-coated Aluminum 5 PTFES Stainless SteelPJ Polypropylene3 FKM (Fluorocarbon)4 1-1/4" or 1-1/2"K KynarNickel-plated Aluminum 6 XLH Alloy CGC GroundableAcetal 7 Hytrel 4 EPDM2 2"G Groundable AcetalCast Iron3 3"B Aluminum (screen mount) ZQ PTFE-coatedEpoxy-Coated Aluminum9 Geolast 5 PTFEP PolypropyleneAluminum8 3/8"5 1/2"7 3/4"1 1"4 1-1/4" or 1-1/2" Valve Ball MaterialK KynarJ Nickel-plated AluminumConstruction6 SantopreneXLDiaphragm SeriesValve Seat/Valve Seat O-ring MaterialDesign2 2"C Cast IronR Rugged1 Neoprene G Groundable1AcetalNeoprene9 Bolted 7 HytrelD Dome3 3"2 Buna-N B Aluminum (screen2 Buna-Nmount)0 Clamped 9 GeolastQ Epoxy-Coated AluminumX Thermo-Matic3 (FKM) Fluorocarbon3 (FKM) FluorocarbonT Tef-Matic (2-piece)4 Nordel4 NordelDiaphragm Series B Versa-TuffValve(1-piece)Ball MaterialValve Seat/Valve SeatO-Ring Material Construction Design5 PTFE5 PTFER Rugged1 Neoprene1 Neoprene 6 XL9 BoltedF FUSION(one-piece6 XLintegratedplate)7 Hytrel7 HytrelD Dome2 Nitrile2 Nitrile0 Clamped8 Polyurethane8 PolyurethaneX Thermo-Matic3 (FKM) Fluorocarbon3 (FKM) Fluorocarbon9 Geolast9 GeolastT Tef-Matic (2-piece)4 EPDMA Acetal 4 EPDMA Aluminum w/ PTFE O-ringsB Versa-Tuff (1-piece)5 PTFE5 PTFES Stainless SteelS Stainless Steel w/ PTFE O-ringsCarbon Steel w/ PTFE O-ringsF FUSION (one-piece6 Santoprene XL6 SantopreneCXLH Hastelloy C w/ PTFE O-ringsintegrated plate)7 Hytrel7 HytrelT PTFE Encapsulated Silicone O-rings8 Polyurethane9 GeolastA AcetalS Stainless Steel1 Model RE2 Plastic Bolted8 Polyurethane9 GeolastA Aluminum w/ PTFE O-RingsS Stainless Steel w/ PTFE O-RingsC Carbon Steel w/ PTFE O-RingsH Alloy C w/ PTFE O-RingsT PTFE Encapsulated Silicone O-Ringswww . versamatic . comre2nmdlAsm-rev0314
Material Profile:OperatingTemperatures:CAUTION! Operating temperature limitations are as follows:Max.Min.Conductive Acetal: Tough, impact resistant, ductile. Goodabrasion resistance and low friction surface. Generally inert, withgood chemical resistance except for strong acids and oxidizingagents.190 F88 C-20 F-29 CEPDM: Shows very good water and chemical resistance. Haspoor resistance to oils and solvents, but is fair in ketones andalcohols.280 F138 C-40 F-40 CFKM: (Fluorocarbon) Shows good resistance to a wide rangeof oils and sovents; especially all aliphatic, aromatic andhalogenated hydrocarbons, acids, animal and vegetable oils.Hot water or hot aqueous solutions (over 70 F) will attack FKM.350 F177 C-40 F-40 CHytrel : Good on acids, bases, amines and glycols at roomtemperatures only.220 F104 C-20 F-29 CNeoprene: All purpose. Resistance to vegetable oils. Generallynot affected by moderate chemicals, fats, greases and manyoils and solvents. Generally attacked by strong oxidizing acids,ketones, esters and nitro hydrocarbons and chlorinated aromatichydrocarbons.200 F93 C-10 F-23 CNitrile: General purpose, oil-resistant. Shows good solvent, oil,water and hydraulic fluid resistance. Should not be used withhighly polar solvents like acetone and MEK, ozone, chlorinatedhydrocarbons and nitro hydrocarbons.190 F88 C-10 F-23 CNylon: 6/6 High strength and toughness over a widetemperature range. Moderate to good resistance to fuels, oilsand chemicals.180 F82 C32 F0 CPolypropylene: A thermoplastic polymer. Moderate tensileand flex strength. Resists stong acids and alkali. Attacked bychlorine, fuming nitric acid and other strong oxidizing agents.180 F82 C32 F0 CPVDF: (Polyvinylidene Fluoride) A durable fluoroplastic withexcellent chemical resistance. Excellent for UV applications.High tensile strength and impact resistance.250 F121 C0 F-18 CSantoprene : Injection molded thermoplastic elastomer withno fabric layer. Long mechanical flex life. Excellent abrasionresistance.275 F135 C-40 F-40 CUHMW PE: A thermoplastic that is highly resistant to a broadrange of chemicals. Exhibits outstanding abrasion and impactresistance, along with environmental stress-cracking resistance.180 F82 C-35 F-37 CUrethane: Shows good resistance to abrasives. Has poorresistance to most solvents and oils.150 F66 C32 F0 CVirgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.Very few chemicals are known to chemically react with PTFE;molten alkali metals, turbulent liquid or gaseous fluorine anda few fluoro-chemicals such as chlorine trifluoride or oxygendifluoride which readily liberate free fluorine at elevatedtemperatures.220 F104 C-35 F-37 CMaximum and Minimum Temperatures are the limits for which these materials can be operated.Temperatures coupled with pressure affect the longevity of diaphragm pump components.Maximum life should not be expected at the extreme limits of the temperature ranges.Metals:Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings forgeneral applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.For specific applications, always consult the Chemical Resistance Chart.AFTERMARKET PARTSRIGHT PART, RIGHT NOWPumper Parts is your single source for parts thatfit Air-Operated Double Diaphragm (AODD) pumps Wilden ARO Yamada Designed to perform equal to or greaterthan original equipment manufacture.Phone: (419) 526-7296info@pum perparts.comwww.pumperparts.comPumper Parts and its productsare not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and partnumbers are used for identification purposes only. Pumper Parts is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada is a registered trademark ofYamada Corporation. ARO is a registered trade name of Ingersoll-Rand Company. Wilden is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.re2nmdlAsm-rev0314www . versamatic . comModel RE2 Plastic Bolted 21: PUMP SPECSMaterials
PerformanceFlow RateAdjustable to . . . . . . . . 0-160 gpm (606 lpm)Port SizeSuction . . . 2" ANSI 150# DIN 50 Compatible FlangeDischarge . 2" ANSI 150# DIN 50 Compatible FlangeAir Inlet . . . . . . . . . . . . . . . . . . . . . . . 1" NPTAir Exhaust . . . . . . . . . . . . . . . . . 3/4" NPTSuction LiftDry . . . . . . . . . . . . . . . . . . . . . . . 20' (6.10 m)Wet . . . . . . . . . . . . . . . . . . . . . . 25' (7.62 m)Suction Lift (PTFE)Dry . . . . . . . . . . . . . . . . . . . . . . . 10' (3.05 m)Wet . . . . . . . . . . . . . . . . . . . . . . 20' (6.10 m)Max Solid Size (Diameter). . . . . . . . . . . . . . . . . . . . . . . .0.43" (11 mm)Max Noise Level . . . . . . . . . . . . 92 dB(A)Shipping WeightsPolypropylene . . . . . . . . . . . 75 lbs (35.5 kg)PVDF . . . . . . . . . . . . . . . . . . . 104 lbs (47 kg)9028080706020050160401203020109804000Meters Feet76543210BARNOTE: For RE2AA pumps fitted with PTFE diaphragms, reduce water discharge figures by 10%.Suction lift is reduced to 10' (3.05m) dry and 20'(6.10m) wet.Displacement Per Stroke, 0.55 Gal. (2.08 L)AIR CONSUMPTION IN SCFMFLUID FLOW IN GPM1208240CAUTION: Do not exceed 125 psig (8.5 bar) airsupply or liquid pressure.130110Discharge Pressure (PSI)1: PUMP SPECSRE2 Bolted - Polypropylene and PVDF1009080SCFM 0 PSI (5.44 Bar)706060 PSI (4.08 Bar)504040 PSI (2.72 Bar)302020 PSI (1.3710020 30100 PSI00Bar)20406080100120Capacity in U.S. Gallons Per Minute100200300400140500160600Capacity in Liters Per Minute3 Model RE2 Plastic Boltedwww . versamatic . comre2nmdlAsm-rev0314
Dimensional DrawingsRE2 Bolted - Polypropylene and PVDFDimensions in inches (mm dimensions in brackets)The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.9.71247ANSI Pipe Flange150 # (DIN 50)19.855041" Female NPTAir 65716.304143.02771" FemaleNPTANSI PipeFlangeAir Line150#(DIN 50)Connection3/4" Female NPTAir Exhaust Connectioninches [mm]4.6911921.585489.00 10.00229 25412.8132515.07383inches [mm]re2nmdlAsm-rev0314www . versamatic . comModel RE2 Plastic Bolted 41: PUMP SPECS17.56446
Principle of Pump OperationAir-Operated Double Diaphragm (AODD) pumps are poweredby compressed air or nitrogen.The main directional (air) control valve ① distributescompressed air to an air chamber, exerting uniform pressureover the inner surface of the diaphragm ②. At the same time,the exhausting air ③ from behind the opposite diaphragmis directed through the air valve assembly(s) to an exhaustport ④.As inner chamber pressure (P1) exceeds liquid chamberpressure (P2), the rod ⑤ connected diaphragms shifttogether creating discharge on one side and suction on theopposite side. The discharged and primed liquid’s directionsare controlled by the check valves (ball or flap)⑥ orientation.Air Line2: INSTAL & OPDischargedFluidThe pump primes as a result of the suction stroke. Thesuction stroke lowers the chamber pressure (P3) increasingthe chamber volume. This results in a pressure differentialnecessary for atmospheric pressure (P4) to push the fluidthrough the suction piping and across the suction side checkvalve and into the outer fluid chamber ⑦.DischargeStrokeSuctionStrokePrimedFluidPUMP INSTALLATION AREASAFE AIRSuction (side) stroking also initiates the reciprocatingEXHAUST(shifting, stroking or cycling) action of the pump.DISPOSALThe suctionAREA itsdiaphragm’s movement is mechanically pulled throughstroke.1" DIAMETERAIR The diaphragm’s inner plate makes contact with anEXHAUST PIPINGactuator plunger aligned to shift the pilot signaling valve.Once actuated, the pilot valve sends a pressureMUFFLERsignal to theopposite end of the main directional air valve, redirecting thecompressed air to the opposite inner chamber.Submerged IllustrationMUFFLERLIQUIDLEVEL1" DIAMETER AIREXHAUST PIPINGSUCTIONLINEPump can be submerged if the pump materials of constructionare compatible with the liquid being pumped. The air exhaustmust be piped above the liquid level. When the MUFFLERpumped productsource is at a higher level than the pump (flooded suctioncondition), pipe the exhaust higher than the product source toprevent siphoning spills.LIQUIDLEVEL1" DIAMETER AIREXHAUST PIPINGSUCTIONLINE5 Model RE2 Plastic Boltedwww . versamatic . comre2nmdlAsm-rev0314
Recommended Installation GuideAvailable Accessories:1. Surge Suppressor2. Filter/Regulator3. Air DryerUnregulated AirSupply to SurgeSuppressor1Surge SuppressorPressure GaugeShut-Off ValveNote: Surge Suppressor andPiping must be supported afterthe flexible connection.Pipe Connection(Style Optional)Flexible ConnectorDischargeCheckValveShut-OffValveDrain Port2Flexible ConnectorVacuumGaugeAir Inlet3Filter RegulatorP/N: 020.V107.000Air DryerSuctionCAUTIONShut-Off ValveDrain PortThe air exhaust shouldbe p iped to an areafor safe d ispositionof the product b eingpumped, in the event ofa diaphragm failure.Installation And Start-UpLocate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction linediameter.Air SupplyConnect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed toinsure air supply pressure does not exceed recommended limits.Air Valve LubricationThe air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricatorset to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine airconsumption.Air Line MoistureWater in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply canbe reduced by using a point-of-use air dryer.Air Inlet And PrimingTo start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valveincreases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pumpflow ratio.re2nmdlAsm-rev0314www . versamatic . comModel RE2 Plastic Bolted 62: INSTAL & OPMuffler(Optional Piped Exhaust)
Troubleshooting GuideSymptom:Pump Cycles OncePump Will Not Operate/ Cycle2: INSTAL & OPPump Cycles and WillNot Prime or No FlowPotential Cause(s):Deadhead (system pressure meets or exceeds airsupply pressure).Air valve or intermediate gaskets installed incorrectly.Bent or missing actuator plunger.Pump is over lubricated.Lack of air (line size, PSI, CFM).Check air distribution system.Discharge line is blocked or clogged manifolds.Deadhead (system pressure meets or exceeds airsupply pressure).Blocked air exhaust muffler.Pumped fluid in air exhaust muffler.Pump chamber is blocked.Cavitation on suction side.Check valve obstructed. Valve ball(s) not seatingproperly or sticking.Product LeakingThrough ExhaustValve ball(s) missing (pushed into chamber ormanifold).Valve ball(s)/seat(s) damaged or attacked by product.Check valve and/or seat is worn or needs adjusting.Suction line is blocked.Excessive suction lift.Suction side air leakage or air in product.Pumped fluid in air exhaust muffler.Over lubrication.Icing.Clogged manifolds.Deadhead (system pressure meets or exceeds airsupply pressure).Cavitation on suction side.Lack of air (line size, PSI, CFM).Excessive suction lift.Air supply pressure or volume exceeds system hd.Undersized suction line.Restrictive or undersized air line.Suction side air leakage or air in product.Suction line is blocked.Pumped fluid in air exhaust muffler.Check valve obstructed.Check valve and/or seat is worn or needs adjusting.Entrained air or vapor lock in chamber(s).Diaphragm failure, or diaphragm plates loose.Diaphragm stretched around center hole or bolt holes.Premature DiaphragmFailureCavitation.Excessive flooded suction pressure.Pump Cycles RunningSluggish/Stalling,Flow UnsatisfactoryMisapplication (chemical/physical incompatibility).Unbalanced CyclingIncorrect diaphragm plates or plates on backwards,installed incorrectly or worn.Excessive suction lift.Undersized suction line.Pumped fluid in air exhaust muffler.Suction side air leakage or air in product.Check valve obstructed.Check valve and/or seat is worn or needs adjusting.Entrained air or vapor lock in chamber(s).Recommendation(s):Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.(Does not apply to high pressure 2:1 units).Install gaskets with holes properly aligned.Remove pilot valve and inspect actuator plungers.Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.Check the air line size and length, compressor capacity (HP vs. cfm required).Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.(Does not apply to high pressure 2:1 units).Remove muffler screen, clean or de-ice, and re-install.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Disassemble and inspect wetted chambers. Remove or flush any obstructions.Check suction condition (move pump closer to product).Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.Use heavier valve ball material.Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check ChemicalResistance Guide for compatibility.Check Chemical Resistance Guide for compatibility.Inspect check valves and seats for wear and proper setting. Replace if necessary.Remove or flush obstruction. Check and clear all suction screens or strainers.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Visually inspect all suction-side gaskets and pipe connections.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.Remove muffler screen, de-ice, and re-install. Install a point of use air drier.Clean manifolds to allow proper air flowIncrease the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.(Does not apply to high pressure 2:1 units).Check suction (move pump closer to product).Check the air line size, length, compressor capacity.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.Meet or exceed pump connections.Install a larger air line and connection.Visually inspect all suction-side gaskets and pipe connections.Remove or flush obstruction. Check and clear all suction screens or strainers.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Inspect check valves and seats for wear and proper setting. Replace if necessary.Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.Replace diaphragms, check for damage and ensure diaphragm plates are tight.Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibilitywith products, cleaners, temperature limitations and lubrication.Enlarge pipe diameter on suction side of pump.Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitationsand lubrication.Check Operating Manual to check for correct part and installation. Ensure outer plates have not beenworn to a sharp edge.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Meet or exceed pump connections.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Visually inspect all suction-side gaskets and pipe connections.Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Inspect check valves and seats for wear and proper setting. Replace if necessary.Purge chambers through tapped chamber vent plugs.For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-83887 Model RE2 Plastic Boltedwww . versamatic . comre2nmdlAsm-rev0314
AirVantage Troubleshooting GuideLED OUTPUT FOR AirVantage UNITSTATEStartup/Settle/DeadheadStandby/Low FlowLearn ModeSeek/OptimizeSteady State/Air SavingsLED OUTPUTSolid1 Second ON / 1 Second OFF0.1 Seconds ON / 0.1 Seconds OFF1 Second ON / 0.1 Seconds OFFOFF / ON in rhythm with CycleRate of PumpAirVantage LED DOES NOT LIGHT UP AT ALLWhat to Check: Make sure power switch on the control module is turnedon, (depressed to the left) Make sure air is being supplied to pump or make sure 110VAC unit has power being supplied to itCorrective Action: Cycle power switch off/on Unplug patch cable and cycle power switch off/on Consult Factory After Sales Support teamPUMP CYCLING IS UNSTABLE OR ERRATICWhat to Check: Run pump without AirVantage and check pump operation Make sure patch cable plug is connected and locked Make sure power wire connectors are tightCorrective Action: Consult Factory After Sales Support teamPUMP RUNNING SLOWLYWhat to Check: Run pump without AirVantage and check operation Cycle the power off/on to the control module toreset controller Check ice buildup in exhaust area Inspect sleeve and spool set for damageCorrective Action: Consult Factory After Sales Support team Cycle the power switch on the control module off/on2: INSTAL & OPCaution! Whenever troubleshooting or performing anyrepairs on any IDEX AODD equipment, always remove airsupply line to the pump and wear proper personal protective equipment.AirVantage LED LIGHTS UP AND STAYS ON SOLIDWhat to Check: Make sure patch cable is plugged in and lockedCorrective Action: Consult Factory After Sales Support teamVALVE FIRES ONCE AND IMMEDIATELY RESETSCorrective Action: Consult Factory After Sales Support teamVALVE LED NEVER LEAVES SEEK MODE AirVantage LED PULSING IN TIME TO PUMP, BUTVALVE NOT ACTUATING AND THE PUMP IS NOTSAVING AIRCorrective Action: Consult Factory After Sales Support teamUNEXPECTED OPERATING CONDITION(AIR SAVINGS OR FLOW RATE)What to Check: Check for varying environmental pumping conditions(changing head or suction) Check ice buildup in exhaust area Inspect sleeve and spool for damageCorrective Action: Consult Factory After Sales Support teamre2nmdlAsm-rev0314www . versamatic . comModel RE2 Plastic Bolted 8
AirVantage Troubleshooting GuideAirVantage RESETS AND ENTERS LEARN MODETOO FREQUENTLYWhat to Check: Check for excessive varying environmental pumpingconditions(changing head or suction) Check ice buildup in exhaust area Inspect sleeve and spool for damage Make sure patch cable plug is connected and lockedCorrective Action: Consult Factory After Sales Support Team2: INSTAL & OPPUMP STALLS, RESETS, LEARNS, SEEKS ANDREPEATSWhat to Check: Make sure patch cable plug is connected and locked Check ice buildup in exhaust areaCorrective Action: Consult Factory After Sales Support TeamPUMP MOVES OUT OF STEADY STATE AND NEVERATTEMPTS TO RELEARN (LED ON)What to Check: Make sure patch cable plug is connected and locked Cycle the power off/on to the control moduleCorrective Action: Consult Factory After Sales Support Team Cycle the power switch on the control module off/onWHAT TO DO IN THE EVENT OF A DIAPHRAGMFAILUREIf a diaphragm failure has been detected in pumps fittedwith AirVantage,see page 5 for shut-down procedure.What to Check: Has product migrated to the sensor?Corrective Action: If the sensor has been submerged in product, the sensorwill need to be replaced. Consult the AirVantage servicingsection of the manual for detailed instructions.What to Check: Has product contaminated the poppet valve?Correct Action: If a significant amount of product has made it into thepoppet valve, then the unit will need to be disassembledfor inspection. Consult the AirVantage servicing section (p.24).CAPSCREW, HEX SOC, M6 X 35mmWASHER, FLAT, M6COVERSEAL, O-RINGREGULATORVALVE, SOLENOIDVALVE, POPPETSEAL, O-RINGO-RINGCONTROL MODULEO-RINGSEAL, O-RINGCAPSCREW, HEX SOC, M6 X 25mmCAP, SWITCHPOWER GENERATOR MODULEO-RINGCAPSCREW, HEX SOC, M6 X 25mmSEAL, O-RINGCOVERCAPSCREW, HEX SOC, M6 X 35mmWASHER, FLAT, M69 Model RE2 Plastic Boltedwww . versamatic . comre2nmdlAsm-rev0314
Composite Repair Parts DrawingBolted Assembly646766686159 6458 63RE2 Stainless Pump Assembly65Detail: Horizontal Discharge Option555657 624658 6355455354541Detail: Center Section52424860 65414240A485059 644149514950B523: EXP VIEW4055535465 605459 645258 6359 6457 6254575356 6158 63METAL SEAT OPTIONre2nmdlAsm-rev0314www . versamatic . comModel RE2 Plastic Bolted 10
Composite Repair Parts DrawingCenter and Diaphragm AssemblyRE2 Aluminum CenterAIR VALVE ASSEMBLY13B43AIR VALVE ASSEMBLY6Detail: DetailMainShaftBushing / O-RingPART NUMBERMADE FROMAUNLESS 5ANGULARSURFACE FINSHPUMP REFERENCEASS'Y REFERENCE14241/263DO NOT SCALE DRAWINGDIMENSIONS ARE INCHESIDEX AODD3412THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSEWITHOUT THE EXPRESS WRITTEN PERMISSION OF IDEX AODDDESCRIPTIONDRAWING NUMBER34REVSHEET 2 of 72416481430121518163087RE2 SENSOR END CAP ASSEMBLY3747 263132322525391735363529273: EXP VIEW3936292323333033432937SEE SENSOREND CAP DETAILC292550B2143SEE DETAIL312051728D311961519454744484622Pilot Shaft AssemblyADetail 518811 Model RE2 Plastic Bolted7www . versamatic . com6re2nmdlAsm-rev0314
Composite Repair Parts DrawingDetail ViewsAir Valve6874513111021051093: EXP VIEW49508Sensor End Cap7RE2 SENSOR END CAP ASSEMBLY60SECTION A-ADAA262827Detail 3SECTION A-ASECTION A-Are2nmdlAsm-rev0314Awww . versamatic . comCAModel RE2 Plastic Bolted 126
3: EXP VIEWComposite Repair Parts ListItem1234567891011DescriptionAir Valve Assembly(Includes items 1-11)Valve BodyValve SpoolValve Spool Glyd RingEnd CapEnd Cap GasketAdapter, Air InletTube, Air Inlet SealAir Inlet O-ringValve GasketValve Cap ScrewValve Cap 4353637Center BlockMain Shaft BushingAir Chamber, LeftAir Chamber, RightAir Chamber GasketAir Chamber BoltBushingPilot ShaftPilot Shaft SpacerPilot Shaft O-RingStop NutMuffler AdapterMounting Bracket LeftM
abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents. 190 F 88 C-20 F-29 C EPDM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, b
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the flow rate and pressure. To select the correct valve to fulfill these functions properly, an outline of the different types of valves and their features is given below. Butterfly valve Butterfly valve and globe valve Butterfly valve and ball valve Butterfly valve and gate valve Check valve Gate valve Globe valve Ball valve Valve shaped like a
Manual ball valve with electric feedback unit in the multi-functional module Solvent cement socket. Threaded socket. Standard ball valve Ball valve with lockable handle Ball valve with pneumatic actuator and manual override Ball valve with electric actuator Ball valve with handle extensio
Ball Valve Type 546 Ball Valve Type 375 COLORO Compact Ball Valve Type 355 COLORO Ball Valve Type 353 Metering Ball Valve Type 523 True union ball valve. Maintenance free. Guaranteed performance. Tested 50,000 cycles. Can be converted to actu-ated in-line. Handle extension, silicone-free and Control Ball feature are available options.
through 24) V150, V200 and V300 Vee-Ball control valves. The Vee-Ball valve combines globe valve ruggedness with the efficiency of a rotary valve. The Vee-Ball valve is a segmented ball valve which features a contoured segmented V-Notch ball. A shearing action between the V-notch ball and the ball seal (figure 1) promotes smooth, nonclogging .
When choosing the right three-way ball valve, it is important to both understand the key three-way valve design options and plan how the valves will be used. First, some basics. What is a three-way ball valve? Three-, four- and five-way ball valves are called multi-port valves. The three-way ball valve is the most common multi-port ball valve.
Ball Screw Selection White Paper Ball Screw Basics A ball screw assembly consists of a ball screw and a ball nut with recirculating ball bearings. (Figure 1) The interface between the screw and the nut is made by ball bearings that roll in matching forms in the ball screw and ball nut. The load on the ball screw
G- Autoflow Valve 2.0 GPM H- Autoflow Valve 2.5 GPM I- Autoflow Valve 2.8 GPM J- Autoflow Valve 3.0 GPM K- Autoflow Valve 3.3 GPM L- Autoflow Valve 3.5 GPM M- Autoflow Valve 4.0 GPM N- Autoflow Valve 4.5 GPM O- Autoflow Valve 5.0 GPM P- Autoflow Valve 5.5 GPM Q- Autoflow Valve 6.0 GPM R- Autoflow Valve
