Vickers Accessories Accessories For Hydraulic Systems
Vickers AccessoriesAccessories for Hydraulic SystemsRev. 04/99690
IntroductionVickers accessories are designed tofacilitate the installation, or augment thestart-up or performance, of Vickersprimary components and systems onindustrial and mobile machinery. Theaccessories are also compatible withother product brands.Table of ContentsAir Bleed Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Ball Shuttle Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Bolt Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5FlangesSAE 4-bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Square Flanges and Unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Foot Bracket Kits for Pumps and Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Needle Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Angle and Globe Valves, Needle and Plug Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Oil CoolersAir Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Water Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Pressure GagesDiaphragm Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Bourdon Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Spring-loaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Reservoir Filler-breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Vacuum and Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Air Bleed ValvesIt lets air pass at low pressure (start-up)to the drain, and shuts off oil flow atpressures above 0,83 bar (12 psi).Usage and OperationThis valve may be used to simplifypump priming at start-up in a blockedcircuit , or to remove air trapped inthe system.The valve will pass 7,6 L/min (2 USgpm)just before shutting off. Therefore, it isrecommended only for systems with aminimum supply that exceeds 7,6 L/min(2 USgpm.)When used to facilitate priming, thevalve is teed into the pump outlet, asclose to the pump as possible, andupstream of the balance of the circuit.Pressure and WeightMaximum pressure is 210 bar(3000 psi). Approximate weight is0,34 kg (12 oz).When used to remove air trapped in thesystem, the valve should be placed atthe highest point of the circuitDimensions in Millimeters (Inches)Outlet connection “A”OUTInlet connection “A”IN25,4 (1.00) hex.76,2 (3.00)Model NumberConnection “A”ABT-03-103/8 NPTF pipe threadABS-12-10.750-16 UNF-2B straightthread for .50 O.D. tubeTypical Pump Priming InstallationAir Bleed Valve SymbolInstall air bleed valve asclose to outlet as possibleand vertical as shown.OutOUTINTo circuitImportant: Terminate return lineto reservoir below oil level.PumpoutletTerminate belowoil level3In
Ball Shuttle ValveGeneral DataRatingsFluidsThe ball shuttle valve is used in asystem to select the higher of twopressures for pilot use. The body ismade of carbon steel, the ball ofstainless steel, and the sealsof fluorocarbon.Maximum operating pressure is345 bar (5000 psig). The operatingtemperature range is –40 to 149 C(–40 to 300 F).All commonly used hydraulic fluids maybe used.Weight4,26 kg (1.125 lb)Dimensions in Millimeters (Inches)66,7 (2.625)33,3 (1.312)Model DSB-1-03-10InletportInletportOutlet port 6,7 ( .265) thru2 mounting holes28,6 (1.125).5625-18 UNF-2B thd.for .375 O.D. tubing3 places38,1 (1.500)4,76 (.1875)Ball39,7(1.562)44,4(1.750)19 (.750)19 (.750)19 (.750)38,1 (1.500)Pressure Drop Versus FlowStandard Graphical Symbolfor Fluid Power Diagrams33 cSt (150 SUS) Fluid ViscosityPressure Drop – bar (psi)2,07 (30)1,72 (25)1,38 (20)1,03 (15)0,69 (10)0,34 (5)3.8(1)7,6 11,4 15,1 18,9 22,7 26.5(2) (3) (4) (5) (6) (7)Flow – L/min (USgpm)4
Bolt KitsGeneral DataVickers bolt kits are used formounting valves to a subplate ormanifold. All bolts meet SAErecommended standards.To determinewhich bolt kit is appropriate for a specificBolt Kit 44444444444444valve, seemounting boltrecommendations in individual valveapplication catalogs.Ordering InformationProvide bolt kit numbers and assemblynumbers when ordering.Thread Sizeand Length1/4-20 x 3.50”1/4-20 x 6”1/4-20 x 8.50”1/4-20 x 6.50”1/4-20 x 7”1/2-13 x 8.75”1/2-13 x 10”1/2-13 x 9.50”1/2-13 x 9.25”1/4-20 x 9”1/4-20 x 9.50”1/2-13 x 12.50”1/2-13 x 12.75”1/2-13 x 13”1/2-13 x 13.50”1/4-20 x 4”1/2-13 x 6”1/2-13 x 6.50”1/2-13 x 5.25”M5 x 70 mmM5 x 20 mmM5 x 60 mmM5 x 80 mmM5 x 90 mmM5 x 100 mmM5 x 110 mmM5 x 120 mmM5 x 130 mmM5 x 140 mmM5 x 150 mmM5 x 160 mmM5 x 170 mm10-24 x .75”10-24 x 2.375”10-24 x 3.125”10-24 x 3.50”10-24 x 444668454668464668474668494668504668514668525
Bolt KitsBolt Kit KDGAM301652M 4BKDGAM5217662BKDGCPFN01673 4BKDGCRFN01672 4BKDGFNL6944BKDGFN016244BKDGFN016374BKDGFNPC01665 4Thread Sizeand Length10-24 x 4.312”10-24 x 4.75”10-24 x 5.125”10-24 x 5.50”10-24 x 5.937”10-24 x 6.312”10-24 x 6.688”3/8-18 x 1.75”1/4-20 x 1.75”10-24 x 5.375”5/16-18 x 1.25”5/16-18 x 2.25”5/8-11 x 3.50”3/4-10 x 2.50”1/2-13 x 3”5/8-11 x 2.25”1/2-13 x 2”5/8-11 x 3.25”5/8-11 x 2.75”5/8-11 x 2.75”5/8-11 x 3.25”3/4-10 x 4”3/4-10 x 2.25”3/4-10 x 3.50”.6250-11 x 2.250”.6250-11 x 4.750”.7500-10 x 3”.7500-10 x 5”3/8-16 x 1.75”5/8-11 x 1.75”3/4-10 x 2.75”3/4-10 x 3.50”3/8-16 x 4.25”1/2-13 x 3.75”1/2-13 x 3.50”1/4-20 x 1.25”M6 x 30 mm5/16-18 x 1.50”1/4-20 x 8.75”1/4-20 x 8.25”10-24 x 2.75”1/4-20 x 4.50”1/4-20 x 3.25”1/4-20 x 556372556656
Bolt KitsBolt Kit 44444464Thread Sizeand Length.500-13UNC x3.00”M12 x 80 mmM20 x 80 mm1/2-13 x 7.50”5/16-18 x 1.50”M8 x 40 mm3/4-10 x 3.00”1/2-13 x 1.50”M20 x 60 mm1/4-20 x 5.75”#10-24 x 2.00”M5 x 50 mm3/8-16 x 1.75”1/4-20 x 1.50”1/2-13 x 2.50”1/2-13 x 2.50”.250-20 x 4.00”M5 x 50 mmM12 x 65 mm3/4-10 x 3.00”3/4-10 x 3.00”3/4-10 x 2.75”3/8-16 x 3.75”1.250-7 x 3.50”M30 x 90 mmM12 x 40 mm5/8-11 x 3.75”5/16-18 x 3.00”3/8-16 x 2.50”3/8-16 x 3.00”5/8-11 x 4.00”5/8-11 x 4.00”3/4-10 x 4.75”3/4-10 x 4.50”5/8-11 x 1.75”10-24 x 1.75”5/16-18 x 2.00”M8 x 50 mm3/8-16 x 2.75”3/8-16 x 3.25”3/8-16 x 4.00”5/16-18 x 556612556622556287
Bolt KitsBolt Kit NumberBKSC4629BKSD403631BoltQuantity44Thread Sizeand Length1/4-20 x 2.25”5/16-18 x 2.00”AssemblyNumber255629255631BKSE363841/4-20 x 1.00”255638BKSG0268121/4-20 x 2.00”255681BKSF464841/4-20 x 3.00”255648BKSVGM90363945/16-18 x 1.75”255639BKXDG01626242445/8-11 x 2.50”5/8-11 x 5.25”3/4-10 x 3.00”3/4-10 x 6.50”1/4-20 x 3.75”BKXDG0163441/4-20 x 2.50”255634BKXLI0366345/16-18 x 3.00”255663BKUR06682BKUR066832556822556832556268
SAE 4-bolt Solid FlangesGeneral DataThese threaded-connection flanges arefor use on standard SAE 4-bolt flangemounting pads and are furnished withseals and screws for mounting. Straightthreaded modelsFL1-24-24P-LP-10, which is rated at34,5 bar (500 psi) maximum.are preferred over pipe threaded modelsbecause they reduce the possibilityof leakage.Operating PressureThe maximum pressure is 210 bar(3000 psi) for all models exceptDimensions in Millimeters (Inches)“A” thread. SAE straight or NPTF“C” Screw threadED JMax.FGNHLCustomer’s flange mounting surface.Must be flat and smooth.BModel NumberSAE .0625-12(3/4 tube)–FL1-6-06P-10–3/4–1.3125-12(1” 2-12P-10–1-1/2FL1-16-16P-10–FL1-20-20P-10NPTF PipeThreadedBCDEFGHJLN52,3(2 06)(2.06)3/8-1665,0(2 56)(2.56)23,9(0 94)(0.94)47,8(1 88)(1.88)11,2(0 44)(0.44)22,4(0 88)(0.88)19,0(0 75)(0.75)13,5( 53)(.53)31,8(1 25)(1.25)58,7(2 31)(2.31)3/8-1669,8(2 75)(2.75)26,2(1 03)(1.03)52,4(2 06)(2.06)13,1(0 52)(0.52)26,2(1 03)(1.03)25,4(1 00)(1.00)16,8(0 66)(0.66)35,0(1 61,9(2.44)76,2(3.00)18,5(0.73)57,2(2.25)9
SAE 4-bolt Solid FlangesGeneral DataOperating PressureThese pipe-weld flanges are for use onstandard SAE 4-bolt flange mountingpads and are furnished with seals andscrews for mounting. Pipe-weld modelsare preferred over pipe threadedmodels because they reduce thepossibility of leakage.The maximum is 210 bar (3000 psi)for all models except the following,which are rated at 34,5 bar (500 W-10Dimensions in Millimeters Inches)Accepts “A” nominalpipe size“C” Screw threadED JMax KFGMCustomer’s flange mounting surface.Must be flat and smooth.HNBModel .50)10
Pipe-threaded Square Flanges and UnionsSingle flanges come with a seal, andscrews and washers for fastening.General DataThese straight outlet type flanges areavailable as a single flange, or as aflange union (single and companionflange combined).Operating PressureThe maximum is 210 bar (3000 psi) forall models.Unions include a seal, and “thru” bolts,nuts and washers for fastening. Aunion’s companion flange is similar to itssingle flange, but has no seal.Dimensions in Millimeters (Inches)ABCCCJJABCJ - Pipe threadFCustomer’s flange mounting surface.Must be flat and smooth.G EHD - Cap screw threadNominalPipe Size(Inch)Single FlangeModel NumberFlange UnionModel 4,5(1.75)22,4(.88)1-1/2–5/8 ,3333(1.31)2-1/2–7/8-93111,3(4.38)11
Pipe-threaded Square Flanges and UnionsSingle flanges come with a seal, andscrews and washers for fastening.General DataThese ell type flanges are available asa single flange, or as a flange union(single and companion flangecombined).Unions include a seal, and “thru” bolts,nuts and washers for fastening. Aunion’s companion flange is similar to itssingle flange, but has no seal.Operating PressureThe maximum is 210 bar (3000 psi) forall models.Dimensions in Millimeters (Inches)NBCJJABCCCJ - Pipe threadFCustomer’s flange mounting surface.Must be flat and smooth.G EMHD - Cap screw 101,6(4.00)50,8(2.00)34,93(1.375)5/8 -1/2 5.12)–180,81808(7.12)––104,6(4.12)
Socket-weld Square Flanges and Unionsare rated at 345 bar (5000 psi)maximum:Single flanges come with a seal, andscrews and washers for fastening.Unions include a seal, and “thru” bolts,nuts and washers for fastening. Aunion’s companion flange is similar to itssingle flange, but has no seal.General DataThese straight outlet type flanges areavailable as a single flange, or as aflange union (single and companionflange combined). Their pipe-weldconnection is preferred over pipethreads because of a reducedtendency to rating PressureThe maximum is 210 bar (3000 psi) forall models except the following, whichDimensions in Millimeters (Inches)ABCCJJCABCK - BoreFGHNominalPipe Size(Inch)Customer’s flange mounting surface.Must be flat and smooth. ELSingle FlangeModel NumberD - Cap screw threadFlange UnionModel FL-12-WS-20FLC-12-WS-202FL-16-WS-20FL-16-WS-HP-20 *FLC-16-WS-202-1/2FL-20-WS-20FL-20-WS-HP-20 *––3FL-24-WS-20FL-24-WS-HP-20 *Nominal PipeSize (Inch)Single FlangeModel NumberFLC-24-WS-20Flange UnionModel FLC-12-WS-202FL-16-WS-20FL-16-WS-HP-20 *FLC-16-WS-202-1/2FL-20-WS-20FL-20-WS-HP-20 *––3FL-24-WS-20FL-24-WS-HP-20 *FLC-24-WS-20* See “Operating Pressure” at top of 5/8 115/8-1149,23(1.938)66,68(2.625)7/8 412)74,63(2.938)57,7(2.27)75,7(2.98)
Socket-weld Square Flanges and UnionsSingle flanges come with a seal, andscrews and washers for fastening.General DataThese ell type flanges are available as asingle flange, or as a flange union(single and companion flangecombined). Their pipe-weld connectionis preferred over pipe threads becauseof a reduced tendency to leak.Unions include a seal, and “thru” bolts,nuts and washers for fastening. Aunion’s companion flange is similar to itssingle flange, but has no seal.Operating PressureThe maximum is 210 bar (3000 psi) forall models.Dimensions in Millimeters (Inches)NLBCJJABCCCK - BoreCustomer’s flange mounting surface.Must be flat and smooth.F G EMHNominalPipe Size(Inch)Single FlangeModel NumberD - Cap screw threadFlange UnionModel -WL-203FL-24-WL-30FLC-24-WS-30NominalPipe Size(Inch)Single Flange ModelNumberFlange UnionModel 50)67,1(2.64)57,2(2.25)5/8 )101,6(4.00)7/8 8)
Foot Bracket KitsThe foot bracket kits tabulated belowcan be used to mount pumps or motorshaving standard SAE-J 744 2-bolt A, B,or C mounting flanges. Thesedesignations correspond to -A-, -B-,and -C- letters in the foot bracket kitmodel numbers.The pump or motor mounts to thebracket by using either pair ofdiametrically opposed holes on thebracket’s bolt circle, and thescrews furnished.Also available are a bracket (partnumber 279625) and mounting screws(part number 214794, 2 required) to fitSAE D mounting flanges.Dimensions in Millimeters (Inches)R – UNC-2B thread(4 places)Q J – bolt circle P 0,05 (.002)A S – 4 holesfor mountingBHGFLMNEKDCModel No. AFB–A–10134,9 (5.31)B69,9 (2.75)C152,4 (6.00)D76,2 (3.00)E127 (5.00)F36,6 (1.44)G63,5 (2.50)H12,7 (.50)FB–B–10180,8 (7.12)92,2 (3.63)171,5 (6.75)85,8 (3.38)146 (5.75)36,6 (1.44)73,2 (2.88)12,7 (.50)FB–C–10215,9 (8.50)109,5 (4.31)265,2 (10.44)132,6 (5.22)235 (9.25)50,8 (2.00)117,6 (4.63)15,7
Accessories for Hydraulic Systems. 2 Introduction Vickers accessories are designed to facilitate the installation, or augment the start-up or performance, of Vickers primary components and systems on industrial and mobile machinery. The accessorie
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S0932.9 Hydraulic Reservoirs . S0932.10 Hydraulic Oil Filters . S0932.11 Hydraulic Cylinders . S0932.12 Hydraulic Pumps . S0932.13 Hydraulic Valves and Controls . S0932.14 Hydraulic Piping Supports . S0932.14 Hydraulic System Drawings . S0932.16 Hydraulic System Commissioning
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