Small Geared Motors - Modern Drives & Controls
Small geared motorsGeared motors 45W-4kWSmall ac and dc geared motorsideas in motion
Small geared motorsindexSeries M & MM worm gearedpage 3Single and three phase ac motors and brake motorsfrom 45 to 270W. Options of foot, flange or hollow shaftmounting. Availability from stock.Type SDS/SPLpage 10Type SDS/G-motionpage 12High performance geared motors for use with frequencyinverters combining the SDS motors 240-600W withLenze G-motion helical and bevel gearboxes.SW aluminium worm gearedpage 14ac worm geared motors from 90W to 4kW. Cost effectiveand with a 15000 hour design life. Wide range of stockoptions including 1 phase, 3 phase and brake motors,gearbox shafts, feet and flanges.SW PC-SWpage 20ac worm geared motors from 90W to 0.75kW. Based onour SW worm gearboxes, this new PC-SW range adds ahelical stage to achieve lower output speeds down to 3r/min.dc geared motorsType 121dc controllers2ac geared motorsInverter optimised SDS motors available from 240 to600W with Lenze planetary gearboxes for outputspeeds 23 to 757 r/min. Compact in-line assemblies.page 24Lenze permanent magnet dc motors with wormgearboxes in flange, foot or hollow shaft configurations.Powers from 55 to 370W, supply voltages 24 or 180V.Type LPM/SPLpage 30Lenze smooth bodied permanent magnet motors withLenze type SPL planetary gearboxes available from stockfor powers 55 to 600W, rated output speeds 24 to 811r/min.dc controllerspage 31Simple dc motor controllers with rated powers from300W to 2.0kW suiting DIN rail mounting. Thesecontrollers suit 180V motor voltage.
Small geared motors FHP ac worm geared45 - 270WRugged motors with adaptable wormgearboxCompact designFoot (B3), Face (B14) and Hollowshaft mountingThree phase 230/400V 10% 50Hzalso 255/440V 10% 60HzSingle phase 220-240V 50HzNo maintenanceSingle phase withB14 mountingIP55 protection standardThermal cut-out (Klixon) standard3General descriptionThe motors are constructed from high quality robustlight alloy requiring no maintenance. Rotors are finelybalanced and mounted in substantial rolling bearings.The steel worm and bronze wheel are accuratelymachined to give minimum noise and wear whilsttransmitting high load torques.Three phase withfoot mountingThe gearbox is lubricated at assembly and requires nofurther attention during the life of the geared unit. Thelarge terminal box has six terminals. The motors areenclosed to IP55 and are fan cooled incorporating metalfan cowls.Gearbox shaft loadingsAxial and radial forces on the gearbox output shaftsmust be limited to those shown below.Maximum force 0*200300300402x300*600600400Three phase withhollow shaft gearboxOptionsN.B. Both axial and radial forces must not be applied together attheir maximum values.*Double shaft B3 models should have the load shared betweenthe two shafts. Operating factors Shocks to driveOperating factor f1none1medium1.2strong1.5Frequency of startsStarting factor f210/h160/h1.1360/h1.2Duty cycle EDDuty cycle factor f3 40%0.77 70%0.88 100%1.0Other voltages and speedsEncoders and brakes can be fitted to certainmodelsBlower: only available for MM63 and M63single phase: 220-240V/1/50-60Hz, 0.18Arecommended to use when running the threephase motor with an inverter at lower speeds(below approx. 600r/min motor speed)Ordering example – single phaseQuantityOutput speed r/minGearbox typeMotor typeGearbox handing (shaft position/gearbox handling/terminal box position)Optional accessories5 off35r/minSSN40-1FHAR-40MM63B4 1 phase 150W15/A/5 (see page 9)TQARM40
FHP ac worm gearedSeries MM1380 r/min; 0.53A; gearbox size 25RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeHollow shaftmounting*Gearbox type60504030201510855.6 5.6 FVCL-8SSN25-1FVCL-5-Motor type 3385402700 r/min; 0.64A; gearbox size 25RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeHollow shaftmounting*Gearbox or type 134191268 *45 - 75W1 phaseMotor type 2761 phase1340 r/min; 0.8A; gearbox size 31RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeHollow shaftmounting*Gearbox type1007555503830252015107512.3 12.3 1FHAR-10SSN31-1FHAR-7SSN31-1FHAR-5Limited by gearboxPlease make sure you state the required gearbox handing when ordering. See page 9Capacitor arrangement 1 phaseFrame sizertMM50MM56MM63657075758590
FHP ac worm gearedSeries MM135 - 240W1 1081351802703865401 phase2700 r/min; 1.6A; gearbox size 31RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeHollow shaftmounting*Gearbox type1007555503830252015107511.0 11.0 oxoutputspeedr/min17232835465569921382041380 r/min; 1.37A; gearbox size 40RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeHollow shaftmounting*Gearbox type8060504030252015106.7526.8 1941131411882824182820 r/min; 2.4A; gearbox size 40RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeHollow shaftmounting*Gearbox type8060504030252015106.7524.0 FHAR-6.75 Limited by gearboxN.B. Axial and radial forces on the gearbox output shafts must be limited to those shown on page 3*Please make sure you state the required gearbox handing when ordering. See page 9Single phase unitsThe stated torque is developed with the RUN capacitorpermanently connected. The starting torque may be aslow as 70% of this figure. With an additional STARTcapacitor connected in parallel with the RUN capacitor,the starting torque is increased to approximately 130%of the stated torque. This additional capacitor must bedisconnected once the motor is running. Detailssupplied on request.
FHP ac worm geared6RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeFace mountingB14*Gearbox type60504030201510855.6 5-1FVCL-8SSN25-1FVCL-5-Motor type M50L22750 r/min; 0.25A @ 400V, 0.43A @ 230V; gearbox size 25RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeFace mountingB14*Gearbox r type 371962741370 r/min; 0.45A @ 400V, 0.78A @ 230V; gearbox size 31RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeFace mountingB14*Gearbox type1007555503830252015107512.3 12.3 -1FHAR-10SSN31-1FHAR-7SSN31-1FHAR-5Motor type 150W 18728040056045 - 150W3 phase1340 r/min; 0.32A @ 400V, 0.55A @ 230V; gearbox size 03 phaseMotor type 68Series M2800 r/min; 0.43A @ 400V, 0.83A @ 230V; gearbox size 31RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeFace mountingB14*Gearbox type1007550503830252015107511 11 1FHAR-10SSN31-1FHAR-7SSN31-1FHAR-5
FHP ac worm gearedSeries M3 phase185 - 270W3 phaseMotor type M63B4185W1370 r/min; 0.85A @ 400V, 1.47A @ 230V; gearbox size ioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeFace mountingB14*Gearbox type8060504030252015106.7526.8 25.7 AR-6.757Motor type M63B2270W2800 r/min; 0.76A @ 400V, 1.32A @ 230V; gearbox size RatioiGearboxtorqueNmFoot mountingB3*gearbox typeFace mountingB14*gearbox typeFace mountingB14*Gearbox type8060504030252015106.7524.0 1FHAR-6.75 Limited by gearboxN.B. Axial and radial forces on the gearbox output shafts must be limited to those shown on page 3*Please make sure you state the required gearbox handing when ordering. See page 9Torque armOptional torque arm for hollow shaftgearboxes. Supplied loose with fixing screwsthe torque arm can be fitted to either side ofthe hollow shaft gearbox in any of g3g4g5s6s8314075855065273541444676.58g3g4a7Type No.g5Øs8Gearbox sizeØe4
FHP ac worm gearedSeries M& MMDimensionsSingle and three phaseB3Alternate models with feet on the gearboxare available on six weeks delivery.kg1q2qf2Øg2 (SIZE25 ONLY)Øb2l1ØdicnØgv (SQUARE)h1hs3abØsmefB14q3q1l2k1f1c1Øgh1v (SQUARE)Øa1Øb1Øds4g14 HOLES s1 ON e1 P.C.D.Hollow shaftk2g1k3h3s4Øe2s7a6n2b6f6h3n1Øa2ØgØd2v (SQUARE)h1s5a5b7i2c5h28s4b5m1e5n1n2f5l3d1
FHP ac worm gearedSeries M& MMDimensionsB3Model –Gearbox sizeMM50/M50-25MM56/M56-31abb2ce29dh69106071759028 h1132 h8MM63/M63-408010044 tkgPg9Model –Gearbox sizeB14Model –Gearbox MM63/M63-4014095Model –Gearbox 0gg c55060405056k1l*l2q1q3s1215–28562.7246.5203091.5 121.5 M681104M5Pg11 703.8289.52750128Pg11 101231481623140168M8Hollow shaftApprox.WeightkgModel –Gearbox 93024Pg115.5M6706.0*267.5Shaft keys and keyways to BS4235 (DIN 6885/1)Brake motors – l is the extra length, dimension g1 increases by 10mm and v becomes 92.Gearbox designs and handingsWhen ordering specify the gearbox handing required from the tables 8/B/55/F/58/E/55/A/58/F/58/A/5Possible combinations of B14 gearedmotors depend on geared motor sizeand are shown below.FacemountingB14Single phaseSize5/B/35/E/45/A/55/F/2HollowshaftThree phase5/B/3 5/E/4 5/A/5 5/F/2 5/B/3 5/E/4 5/A/5 5/F/225 31 40 B14 gearbox output shafts are keywayedto BS4235 (DIN 6885/1)15/B/315/E/415/A/515/F/2See also the torque arm on page 79
Small geared motorsType SDS/SPL planetaryThis range combines the inverter optimised SDS fluxvector motors with the SPL low cost planetarygearheads. It is ideal where compact and in-linevariable speed drives are required. Those selectionsfeature motors without feedback for open loop control.On request, motors with feedback can be substituted.Where low output backlash is required, ask for agearhead with higher specification. 10 For inverteruse onlyPowers 240 to 600WOutputs 23 to 757 r/min, up to120NmAsynchronous motors inverteroptimised for 2800 r/min, 100Hz10:1 speed range with vectorinvertersSelf-cooled without fanCompact smooth-bodied planetarygearboxesGearboxesThe SPL gearheads are constructed in steel and they arelubricated for life with Kluber EASOFLAX grease.Gearbox efficiencies are:1 stage 80%2 stage 75%3 stage 70%MotorsLenze motors are designed for maximum performancewith inverter drives such as the Lenze vector range. Theycan be connected to either a 225V or 390V supply. Ratedspeed is 100Hz and the V/F code on the inverter must beset accordingly. 240 - 600WAxial and radial loadsMaximum loads calculated at the mid point of theoutput shaft are:MotorpowerAxial force(N)Radial force(N)1 stage2 stage3 stage50701202403605201 stage400 & 600W 2 stage3 stage801202004006001000IP54 enclosed, insulation class F.ICOO cooling category, without a fan, low noise.Suits ambients –15 to 40oC.240WTemperature switch (Klixon) fitted as standard.Maximum voltage amplitude 1500Vdv/dt 5kV/µs.Motor rated currents at 225V (Delta connection):240W - 1.3A 400W - 2.1A 600W - 3.0AFurther SDS motor information is available on request.InvertersMatched inverters for full torque operation over a 10:1speed range without feedback are available from theLenze vector range.240W use vector 0.25kW400W use vector 0.55kW600W use vector 0.75kWOptionsOther readily available options are: motors with encoder or resolver feedback motors with spring applied brakes for dynamic stopping and holding dutiescombinations of encoder/resolver and brakemotor connection by plugs and socketshigher specification gearboxes for reducedbacklash and reversing applicationsIP55 enclosureFurther information is available on our inverter pages.Ordering example – single phaseQuantityOutput speed r/minPower WType number2 off80r/min400WSPL81-2GVCR-063N22
Small geared motorsType SDS/SPL planetary240W*OutputtorqueNm240 - oi23123.9750*117120*2899.550*94.0120*Type No.Type PL81-2GVCR-063N2235.613.9SPL62-1GVCR-056N22Type PL81-1GVCR-063N32Limited by gearbox capacity. On request the 240W motor can be fitted with a bigger gearbox.Ø62C.P.52Ø855D.144M539Ø14 h7Ø40 j7240W30M5 x 10K3β**L400 and 600W540P.C.D.Ø95Ø81Ø19 h7154M6Ø50 f74965M6 x 12β**LK3** Extra length, if encoder, resolve or brake fitted ** 46, if encoder/resolver and brake fitted ** 98.240W400W600W1 stage 1GVCRDimension k3 2 stage 2GVCR3 stage 8Weight kg1 stage 1GVCR2 stage 2GVCR3 stage 3GVCR6.36.77.18.89.510.210.210.911.611
Small geared motorsType SDS/G-motion240 - 600WThe SDS motors are inverter optimised and offer acompact, smooth bodied design. They offer a solutionbetween 3 phase synchronous motors and servo, both interms of price and performance. These integrated modelscombine G-motion gearboxes with the first pinion as partof the motor. 12 Compact dimensionsInverter optimised for variable speedWide range of gearbox design andoptionsAvailable with fast deliverySmooth bodied motors, easy to cleanNo fan, so low noise and suitable fordusty environmentsLow gear backlashMotorsPeak torquesThese motors are designed for maximum performancewith inverter drives such as the Lenze vector range. Theycan be connected to either a 225V or 390V supply. Ratedspeed is 100Hz and the V/F code on the inverter must beset accordingly.When used with the 9300 series servo inverters, highpeak torques up to 6 times rated can be delivered. Insuch cases the gearbox service factor may need to beincreased. Our engineers can advise. IP54 enclosed, insulation class F.ICOO cooling category, without a fan, low noise.Suits ambients –15 to 40oC.Temperature switch (Klixon) fitted as standard.Service factorsSelections are based on the starting torque (standstilltorque) of the motor which is typically 20% above ratedtorque. Approximate service factors can be obtained bycomparing output torques with the gearbox ratedtorque.Maximum voltage amplitude 1500V/dv/dt 5kV/µs.Gearbox dimensionsMotor rated currents at 225V (Delta connection):240W - 1.3A 400W - 2.1A 600W - 3.0AFurther SDS motor information is available on request.Gearbox details can be taken from the E-catalogue onour website www.lenze.co.uk, or ask for a catalogue.OptionsOther readily available options are:InvertersMatched inverters for full torque operation over a 10:1speed range without feedback are available from theLenze vector range.240W use vector 0.25kW400W use vector 0.55kW600W use vector 0.75kW motors fitted with motec terminal box inverter resolvers or encoders for closed loop feedback spring applied brakes for stopping and holding IP55 enclosure motor connection by plugs or terminal box KTY 83-110 temperature monitoringFurther information is available on request.GearboxesSDS motors can be combined with two ranges of LenzeG-motion cal inline,1 & 2 stagefoot faceor flangeLow cost and efficient, general purpose,new aluminium size 03 availableGKRAluminium bevel,right anglehollow shaft,foot or flangeAluminium gearboxes for ratios up to 60, highefficiency, hollow shaft mounting possibleSee also the combinations of SDS motor with SPL planetary gearbox on page 10
Small geared motorsType SDS/G-motionHelical geared motorSDS motor can be combined with G-motion GST helicalgearboxes in sizes 03 to 05 for rated torques up to150Nm and output speeds between 47 and 817r/min.Gearboxes are constructed in cast iron (size 03 hasaluminium casing) and rated for 16000 hours life.Efficiency is 96-97%.Available gearboxes mountings are B3 foot, B5 flangeand B14 face. On request food compatible oils areavailable.240W motor SDS056-22GearboxRatedHighest speed/Modeltorquetorque– stagesNm r/minNmGST 03-2GST 04-1GST 04-2GST 05-1GST W motor SDS063-22Lowest speed/torquer/minNm473106224549455.5356.945Highest .9600W motor SDS063-32Lowest ghest owest Bevel geared motorSDS motors with G-motion GKR bevel gearboxesprovide efficient right angle drives ideal for precisionmotion. Rated output torques are up to 118Nm andoutput speeds between 37 and 516r/min.Gearbox construction is aluminium and wear resisitantbevel teeth give an efficiency of 96% with long life.Outputs can be hollow shaft for use with torque arms,single and double male shafts and output flange.240W motor SDS056-22GearboxModel– stagesGKR 03GKR 04GKR 05RatedHighest speed/torquetorqueNm r/minNm4590240516143–4.115.1–400W motor SDS063-22Lowest speed/torquer/minNm4561–2946.6–Highest speed/torquer/minNm–14384–25.144600W motor SDS063-32Lowest speed/torquer/minNm–6137–78101Highest speed/torquer/minNm–143232–35.323.6Lowest speed/torquer/minNm–76.347–66118Torques and speedsFurther informationThe tables give the highest possible speed with therated torque speed, similarly the lowest possible speedwith rated torque at that point. Intermediate ratios areavailable, details available on request.Performance tables and dimensional data are given incatalogue ‘Small drives’ no. 13025583. This is availableon request or can be downloaded from our website.13
Small geared motorsSW aluminium worm90 - 4.0kWA range of worm gearboxes with optional outputs andmountings that accepts IEC standard motors with B14mounting. 147 sizes of gearbox for torques up to647NmOutput speeds from 15 to 280 r/minHigh torques from quality gearboxconstructionLong life design rating of 15000hoursSingle phase models availableThree phase with standard or brakedmotorsInverter variable speedOther features smooth casing in aluminium minimises dirt traps maintenance-free, filled for life with synthetic oilAGIP TELIUM VSF (equivalent Shell TIVELA SC320) mount in any position (but see comment on page15) hollow shaft mounting, optional torque arm, output flange, or feet (options supplied loose withfasteners)single- and double-ended shafts available, alsohollow shaft end cover.MotorsMotor details can vary. Photographs and dimensionsare shown with Lenze 3 phase motors. Other motorswith IEC frame dimensions can be used, for example 1phase, brake motors and dc motors.Service factors SW gearboxes are rated 15,000 hours operation with service factor 1. On request we cancalculate life for different loads.service factors to suit different applications can becalculated from tables below:Type of loadUniformMedium shockHeavy shock 101 20.811.25hours running per day2-89-1611.251.251.51.52number of starts per hours10-3031-6061-1201.151.21.3 1201.5 161.51.82.4SW geared motors can be supplied with matchinginverters for operation over a speed range of about 3:1(up to 10:1 if motor is fitted with a blower). smd inverters, simple and low cost, only needs1 phase supply. motec terminal box inverter for a completevariable speed package.Gearbox efficiency running efficiencies are achieved after a shortperiod or running-in typical efficiency figures vary with the gear ratioi 5 - 10 η 80%i 15 - 40 η 60 - 80%i 50 - 60 η 50 - 70%smaller sizes have efficiencies to the lower end ofthe bands.More accurate data is available on request. starting efficiencies are lower by about 25%, i.e.80% efficiency becomes 55%Ordering specification and exampleQuantityOutput speed r/minGearbox typeGearbox options(feet, shafts, flanges, torque arm, cover)Motor type (3 phase, 1 phase, 3 phase braked, or other)Motor frame and mounting (see page 17 for B14 diameters)Motor powerTerminal bow position - see page 175 off47SW40/T/30/71-18feetdouble shaft3 phase brakedM71a4B140.25kWPosition 1
Small geared motorsSW aluminium worm0.25kW90WSpeed Torque Gearboxservicer/min 18271.515311.3RatioGearboxtypeMotortype 4RatioGearboxtypeMotortype B14M63b4B14M63b4B14M63b6B14180WSpeed Torque Gearboxservicer/min tortype B14M71a4B14M71a4B14M71a4B14Speed Torque Gearboxservicer/min ype 14Motortype 3b4B14M71a6B14M71a6B14Mounting & lubricationB3Ratio0.37kW130WSpeed Torque Gearboxservicer/min eed Torque Gearboxservicer/min 0B60.55kWSpeed Torque Gearboxservicer/min 291.6231461.4152241.6B7RatioGearboxtypeMotortype B14M80a4B14M80a4B14M80b6B14V5V6Gearboxes are filled and sealed for life suiting all mounting positions except sizes 90 & 105 in positions V5 and V6.In this case. Please discuss your requirements with our Engineers.
Small geared motorsSW aluminium worm0.75 - 4.0kW0.75kW1616Speed Torque Gearboxservicer/min oGearboxtypeMotortype 14M80b4B14M80b4B14M90s6B141.1kWSpeed Torque Gearboxservicer/min 1.0183971.0RatioGearboxtypeMotortype T/10/90-25SW63/T/15/90-25SW63/T/20/90-25SW7
speeds 23 to 757 r/min. Compact in-line assemblies. SW PC-SW page 20 ac worm geared motors from 90W to 0.75kW. Based on our SW worm gearboxes, this new PC-SW range adds a helical stage to achieve lower output speeds down to 3 r/min. SW aluminium worm geared page 14 ac worm geared motors from 90W to 4kW. Cost effective and with a 15000 hour .
SIMOGEAR geared motors The SIMOGEAR portfolio is extensive and you always find a perfect geared motor that precisely meets your requirements. Our standard portfolio includes various gearbox types as basis for our geared motors. The geared motors are suitable for either horizontal or vertical mounting. Highlights: Highest perormance f
Low voltage induction motors – IEC and NEMA High voltage induction motors Inverters Eddy current variable speed drives Drip proof motors – LV and HV DC motors Synchronous motors Vertical hollow shaft motors Hazardous area motors High efficiency motors Brake motor
Cross Reference Application Information Input Reactors Resistors Powerohm ACS Drives ACB Drives Baldor DC Drives Analog AC Drives AC Vector Drives AC Inverter Drives AC Micro Drives ACB Part Numbers Baldor ACB & ACS Drives ACB 530 - U1 - 07A5 - 2 Voltage: 2 230V 4 460V 6 600V Rating: 07A5 7.5A Type: U1 ACB530 - Wall Mount PC ACB530 .
Motors with corrosion resistant parts Wheel motors with recessed mounting flange OMP, OMR- motors with needle bearing OMR motor in low leakage version OMR motors in a super low leakage version Short motors without bearings Ultra short motors Motors with integrated positive holding brake Motors with integrated negative holding brake .
pump Conventional water pump Switchable water pump Variable water pump Module Engine cooling fan motors Geared motors for engine mount Idle speed control stepping motors Base bracket for oil cooler Heat-Resistant Products Powertrain ABS/EPS motors Suspension oil valve control ABS ECU stepping motors Chassis Electric power steering motors & ECU
ABB drives for food and beverage industry: — 01 Micro and machinery drives — 02 A, B General purpose drives — 03 Industrial drives — Drives and automation for food and beverage industry — 01 — 02 A — 02 B Drives are an important tool to deliver safety for food and beverage machinery. ABB's Variable Speed Drives (VSD) have been used
all of the CAD data to simply integrate these servo geared motors into the machine itself. Using SIZER, the complete drive system, including the options and accessories (for example, switchgear and connection systems) can be configured. The thermal utilization of the servo geared motors can also be calculated. The tool calculates the line harmonics
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